1. The Importance and Working Features of Two Axis Welding Positioner 2. Picture View on Two Axis and Other Welding Positioner from Wuxi JACK 3. The Distinguished Feature of Wuxi JACK Rotary Welding Positioner 4. Working Video of Wuxi JACK Two Axis Welding Positioner 5. The Subdivision on Types of Two Axis Welding Positioner 5.1 Conventional Single Welding Turntable Welding Positioner 5.2 L type Welding Positioner with Fixed Height of Rotary Welding Table 6. The Application and Related Equipment of Two Axis Welding Positioner 7. Before Putting into Use of Two Axis Welding Positioner: 8. Picture View on Wide Variety of Wuxi JACK Welding Positioner 9. Other Product Link
1. Function: Two axis Welding Positioner revolves and tilts workpiece to the position most fitting for welding, in terms of both guaranteeing welding quality, and promising the most comfortable way of operation for operator of the Welding Positioner:
a) This rotation direction can be either CW clockwise or CCW counter clockwise;
b) The rotating linear speed of the rotary welding table, which is also welding speed of the Welding Positioner, is controlled with A.C. inverter, and adjusted with operating pendant: Turning the speed knob, the welding velocity is adjustable and displayed within certain range. For example, 100 ~ 1150 mm/min.;
a) Tilting direction of Rotary Welding Table can be leftward and rightward ways;
b) This tilting motion is also driven with A.C. motor. Tilting linear speed is usually constant speed, unless specifically denoted;
1. Importance: Conventional two axis Welding Positioner is the basic, standard and the largest using volume Rotary Welding Table, in the product group of HB series Welding Positioner;
Starting from two axis Welding Positioner, all the other structures of Rotary Welding Positioner are transformed and put into use. Such as:
1) Head and Tail Welding Positioner;
2) 3 Axis L type Welding Positioner;
3) 3 Axis Elevating type Welding Positioner;
4) Servo Drive Welding Positioner;
5) Special Made Welding Positioner;
6) Single Axis Horizontal or Upright Revolve Rotary Welding Table;
3. Applicable Workpiece: Two Axis Welding Positioner is suitable for welding on small length structure members, which can be fixed reliably onto its Rotary Welding Table:
1. Design: Cut in the surface of the rotary welding table, there are 6 pieces of angular evenly distributed T slot, and a round of positioning holes surrounding the circle center:
2. Welding fixture of different types are installed onto surface of the rotary welding table through these T slots and positioning holes, which in turn secure workpiece onto the Two Axis Welding Positioner firmly:
3. General picture and strong points of our HB series Rotary Welding Table are illustrated in product page of “Superiority of Wuxi JACK Welding Positioner”.
The Importance of High Strength Durable Mechanical Structure for guaranteeing performance of Welding Positioner:
1) 0°~360° revolving of the rotary welding table;
2) 0°~120° tilting of the rotary welding table;
3) Motor drive elevation function of rotary welding table;
1) Not only determines the accuracy control of workpiece orientation for welding job;
2) But also guarantee effective long service life of the Welding Positioner;
1) Especially for the Elevating type Welding Positioner, Head and Tail Welding Positioner with elevation, which has frequently adopted working motions of horizontal revolving and even full round rotation of rotary welding table, ... suppose the mechanical revolving shaft of Rotary Welding Positioner is flabby…
2) Reliability: This will not only bring negative affect on working accuracy of the Welding Positioner itself, increasing maintenance cost of the Rotary Welding Table,
3) Safety: but also more seriously, brings along safety hidden trouble on running of the Welding Positioner and rotary welding table;
1. In this respect, Wuxi JACK always implements on the highest and the strictest control standard, throughout our entire Order to Delivery value added circle control on Welding Positioner, as well as its rotary welding table: From idea design, to process validation, to raw material selection, to process control on heat treatment, fabrication and final assembly… Every set of Wuxi JACK Rotary Welding Positioner and its rotary welding table has sufficient marginal durable strength and rigidity;
2. More detail is illustrated in product introduction of Heavy duty Single Table Top Welding Positioner and Rotary Welding Table.
Validating on 1.2 Ton loading capacity revolving and tilting Rotary Welding Table of Two Axis Welding Positioner and its operating pendant manipulation at Wuxi JACK workshop
Check on Rotary Welding Table rotation of Wuxi JACK 2 Ton loading capacity Two Axis Welding Positioner
Commissioning and trial run on Rotary Welding Table of Wuxi JACK 5 Ton loading capacity Head and Tail Welding Positioner
Wuxi JACK two axis Welding Positioner can be grouped into two branches of:
1. HB series conventional single rotary welding table Two Axis Welding Positioner;
2. LBS series L type Welding Positioner with fixed height Rotary Welding Table.
Below is brief introduction and technical parameters of these two types two axis Welding Positioner:
5.1 Conventional Single Welding Turntable Welding Positioner 5.2 L type Welding Positioner with Fixed Height of Rotary Welding Table
1) Wide Use: This is the largest group of Welding Positioner and Rotary Welding Table, on the aspect of application scope and selling volume;
2) Default Product: When people talk about Welding Positioner, the default implication is this HB series Two Axis Welding Positioner: The Rotary Welding Positioner with round rotary welding table that can be 0° ~360° revolved and 0° ~120° tilted.
1) Good Effect: In the field of structure member welding, conventional Two Axis Welding Positioner can extensively fulfil the target of getting ideal welding position in cost effective way;
a) Structure: Simple and compact design, small overall dimension;
b) Convenience: Easy handling, relocation and installation. No additional necessary foundation for Welding Positioner;
c) Operation: Convenient and intuitive operation during running of the rotary welding table;
d) Production: Applicable for batch production; Durable use of the Rotary Welding Table;
3) Because of these, HB models conventional Single Rotary Welding Table Two Axis Welding Positioner takes up the No.1 application.
Based on loading capacity of rotary welding table, the conventional Two Axis Welding Positioner has 3 sub-groups of:
a) Definition: Loading tonnage of rotary welding table less than 1 ton. For example: 200kg/ 300kg/ 600kg light duty Welding Positioner;
b) Application: Light duty Welding Positioner is for fabricating on small and light workpieces, such as flange/ tube assembly... Often being used in laboratory;
a) Definition: Loading tonnage of rotary welding table between 1 ton to 10 ton. The common seen is 2 Ton/ 5 Ton medium duty Welding Positioner;
b) Application: Medium duty rotary welding table is for fabricating on components/ assemblies and work in process of various vehicles;
a) Definition: Loading tonnage of rotary welding table exceeding 10 ton. The frequently selected tonnage is 10/ 15/ 20/ 30/ 50 Ton heavy duty Welding Positioner;
b) Application: Heavy duty rotary welding table is for fabricating on large assemblies/ large parts that will be assembled into large scale Construction Machinery/ Vehicles, etc.
1) Typical design sketch of Two Axis Welding Positioner sees right hand;
2) Fitting welding fixture onto rotary welding table of two Axis Welding Positioner: (Fig.1)
3) Welding Speed: The 0°~360° rotating speed of rotary welding table is controlled with A.C. inverter and displayed in digital meter: (Fig.2)
This takes up small percentage of L type Welding Positioner:
1) 3 Axis: Majority of L type Welding Positioner has its rotary welding table with motorized lifting function. So, the L type Welding Positioner has 3 control axis;
a) The 0°~360° rotation of rotary welding table in vertical plane;
b) The 0°~360° revolve of rotary welding table in horizontal plane;
3) Such fixed height rotary welding table L type Welding Positioner is shown in the left hand photo.
1) Usage: 2 Axis L type Welding Positioner with fixed height rotary welding table is used for fabricating on relatively small size working parts;
2) Or, although large size, each specification of workpieces has large production volume;
3) Working Speed: In 2 axis L type Welding Positioner, both the vertical rotation and horizontal revolve of rotary welding table have its linear speed adjustable: Such linear speed is controlled with A.C. inverter, and displayed in digital form;
4) Design sketch of 2 axis L type Welding Positioner sees the left hand;
5) Loading capacity of rotary welding table in L type Welding Positioner: From 1 ton to 3 ton, not up to 5 ton in actual use.
| Loading Capacity of Rotary Welding Table | 1 Ton ~ 5 Ton |
| Control Axis | 0°~360° Horizontal Revolve 0°~360° Vertical Rotation |
| L Arm Height Control | Fixed level, no change |
| Size of Rotary Welding Table | Around Dia. 600mm ~ 1200 mm |
| 0°~360° Revolve and Rotation | 0.2 ~ 2 rpm |
1. Applicable Working Parts: As the largest selling volume of Welding Positioner, the HB series single rotary welding table Two Axis Welding Positioner is used for fabricating on various structure members with small to medium length;
2. The longer length working parts should be fabricated on Head and Tail Welding Positioner, or motor drive elevating type L type Welding Positioner;
3. Related Welding Equipment: In practical use, Welding Positioner often works with other common applied welding equipment: LH series Welding Manipulator (Welding Column and Boom), HGZ/HGL/HLK series Welding Rotator (Welding Roller Bed), or Special Welding Machine, to be composed into various tailor design and produced Welding Center;
4. Put into Use: The fixation of working parts onto rotary welding table of the Welding Positioner involves different types of Welding Fixture.
1) Easy Logistics: Compared with other larger and more “complicated” equipment, the Two Axis Welding Positioner is simpler in transportation and installation:
2) The transportation on Two Axis Welding Positioner and rotary welding table is made on integral set of welding equipment, instead of disassembling the Welding Positioner into several assemblies;
1) Meanwhile, installing two axis Welding Positioner also needs carefully fixing its Rotary Welding Table into workshop floor:
2) The operation of Two Axis Welding Positioner involves tilting, revolving and lifting large size and heavy weight workpiece on rotary welding table, which had better be kept at the most stable and balanced manner: Firmly secure the Welding Positioner into workshop floor with anchor bolts.