1. Position and Category of Integral Function H Beam Welding Machine: 2. Purpose of Page on Integral Function H Beam Welding Machine: 3. Working Video of PHJ Integral Function H Beam Welding Machine: 4. Working Video of ZHJ Integral Function H Beam Welding Machine: 5. Working Video of Validation on Integral Function H Beam Welding Machine: 6. Working Video of Function Groups in Integral Function H Beam Welding Machine:
1) Specialty: This is the earliest developed version of 3 in 1 I Beam Fabrication Machine. It can produce T/ I/ H Beams with both equal and unequal flange length of cross section;
2) Assembly Way: One side of flange positioning and clamping is automatically driven with oil cylinder, and the other side is adjusted manually by means of leadscrew;
1) Specialty: ZHJ series was developed based on PHJ series 3 in 1 I Beam Fabrication Machine, specifically aiming on manufacturing symmetric cross structure members;
2) Assembly Style: Both sides of flange positioning and tightening are made under automatic hydraulic drive;
1) PHJ and ZHJ series are concurrent products, focusing on different application points, not one replacing the other;
1) 3 in 1 I Beam Fabrication Machine;
2) 3 in 1 I Beam Assembly Welding Straightening Integral Machine;
3) Integral Function H Beam Welding Machine;
4) 3 in 1 H Beam Welding Machine;
1) Working Video of 3 in 1 I Beam Fabrication Machine;
2) Working Video of 3 in 1 I Beam Assembly Welding Straightening Integral Machine;
3) Working Video of Integral Function H Beam Welding Machine; (This page)
4) Working Video of 3 in 1 H Beam Welding Machine.
1) This 42 seconds video was taken at a Chinese steel structure facility, on a set of Wuxi JACK PHJ15 model 3 in 1 I Beam Fabrication Machine. A piece of 1000mm height H Beam was being built out of the Pull Through H Beam Welder;
2) The video was taken from input conveyor of the Integral Function H Beam Welding Machine, all the way to its output conveyor, then to the opposing side of the fabricated H Beam, and finally to operating station where operator stands;
3) You can find the SAW (Submerged arc welding) in the Integral Function H Beam Welding Machine, which is integrated with assembling preceding it and straightening following it;
4) With workpiece going thru the entire set of the 3 in 1 I Beam Fabrication Machine, the workpiece is completed building into H Beam, from 3 consecutive functions. So the machine is also named “3 in 1 I Beam Assembly Welding Straightening Integral Machine”.
1) This short video focuses on central function zone of Wuxi JACK PHJ18 model Integral Function H Beam Welding Machine;
2) The video starts from 2 sets of blue color SAW (Submerged arc welding) power supply, which were laid on workshop floor along side main frame of the 3 in 1 I Beam Fabrication Machine;
3) Then the camera sweeps through input conveyor of the Integral Function H Beam Welding Machine. You can check how does the 3 sets of yellow color pulling rod system installed on the input conveyor, to grip flange and web firmly into structure of T Beam, and submerged arc welded in the 3 in 1 I Beam Assembly Welding Straightening Integral Machine;
4) Finally to the both sides C frame of grid structure in dark blue color, forming up central working zone of the 3 in 1 I Beam Fabrication Machine.
1) Taken at output conveyor of Wuxi JACK ZHJ8018 model Integral Function H Beam Welding Machine, the video reflects how does operator work during running: 2 operators stood at both sides of the delivered T Beam, checking and discussing on T Beam welding seam;
2) There was a chair alongside main frame, at operating station of the 3 in 1 I Beam Fabrication Machine: This equipment is user friendly, operator just need to load on and off the workpiece. The remaining jobs for making T/ I/ H Beam are automatically finished, in the process of 3 in 1 I Beam Assembly Welding Straightening Integral Machine running;
3) The second half of the video was taken overhead above welding point in the Integral Function H Beam Welding Machine. You can identify the assembling use flat position rollers, and straightening use vertical position roller.
1) This 43 seconds duration video records on working condition of Wuxi JACK ZHJ8015 model Integral Function H Beam Welding Machine, at a Chinese customer factory;
2) First, at right hand of main frame, there are 2 sets of blue color Chinese brand SAW (Submerged arc welding) power supply, equipped in the 3 in 1 I Beam Fabrication Machine; White color control board and hydraulic pump station. These three working groups form function units of the Integral Function H Beam Welding Machine;
3) Next, how did operator make adjustment on position of welding flux suctioning tube, arrangement of welding supplementary cells in the 3 in 1 I Beam Assembly Welding Straightening Integral Machine, and operating station;
4) Checking from the digital display in the operating panel, the SAW welding speed at that moment was 600 mm/min.
1) This video was taken during night shift at Wuxi JACK workshop, when having trial run on CO2 GMAW, implemented in ZHJ5010 special made Integral Function H Beam Welding Machine;
2) This model of 3 in 1 I Beam Fabrication Machine is for making super light specifications of T/ I/ H Beam: The workpiece web max. height is 500mm, max. thickness 5~10mm. So, CO2 GMAW should be adopted in this 3 in 1 I Beam Assembly Welding Straightening Integral Machine;
3) The video was taken at perfect view angle, that you can check clearly, the symmetrically installed horizontal alignment rollers and its guiding bushes, for fixing flange with web, and in turn clamp the T Beam, during CO2 welding in the Integral Function H Beam Welding Machine.
1) This video was taken during the same commissioning period, at the same assembly site of Wuxi JACK workshop, on the same set of exported ZHJ5010 model Integral Function H Beam Welding Machine. But the shooting angle view is different;
2) Taken at lateral side of the 3 in 1 I Beam Fabrication Machine, compared with central function zone as in the previous video, you can check clearly one of the two welding torches in the 3 in 1 I Beam Assembly Welding Straightening Integral Machine, especially its position control and modulating mechanism: The 45° sliding and precise guiding rail; The driving motor and transmission lead screw;
3) All these units guarantee high stand and consistent welding quality delivered from the Wuxi JACK Integral Function H Beam Welding Machine.
1) This video was taken at Wuxi JACK facility, during manufacture on the ZHJ series Integral Function H Beam Welding Machine. Operators were validating the assembling alignment rollers of the 3 in 1 I Beam Fabrication Machine;
2) From the video you can find, that there are 3 pairs of alignment rollers guided with bushes at higher position for fixing web, and another 3 pairs of alignment rollers guided with bushes at lower position for fixing flange;
3) Using a small size T Beam as testing part, this set of ZHJ model 3 in 1 I Beam Assembly Welding Straightening Integral Machine was being tried on capability of its precise stage assembling function.
1) This set of Wuxi JACK ZHJ model Integral Function H Beam Welding Machine was being tried on its submerged arc welding group, at the completion of 3 in 1 I Beam Fabrication Machine final assembly;
2) Before delivering the machine to customer, all the outsourced welding units, including SAW power supply/ welding torch/ wire feeder/ SAW welding flux recycling system, should all be tested on its performance, and confirm on coordinated working. This is the significance of factory validation on the 3 in 1 I Beam Assembly Welding Straightening Integral Machine;
3) From the video, you can check the complete set of welding system in this Integral Function H Beam Welding Machine, including earthing clamp clamped onto T Beam web.
This short video focuses on a piece of finished T Beam laid on output conveyor of Wuxi JACK PHJ and ZHJ series 3 in 1 I Beam Fabrication Machine. You can check the good quality and uniform level submerged arc welding seam, on the delivered workpiece from the 3 in 1 I Beam Assembly Welding Straightening Integral Machine.
1) In this video, a piece of T Beam was being applied with submerged arc welding in Wuxi JACK ZHJ8015 model Integral Function H Beam Welding Machine, implemented at customer site;
2) You can check from the video that, the workpiece was laid flat on conveyor of the 3 in 1 I Beam Fabrication Machine for fulfilling flat position welding, compared with 45° orientation in the sole purpose LHA/LHC/LHT H Beam Welding Machine, which works in 45° fillet welding;
3) Such design on welding position is because of integrated functions of assembling and straightening in the Integral Function H Beam Welding Machine; And why such 3 in 1 I Beam Assembly Welding Straightening Integral Machine is not applicable for making heavy duty H Beam, which entails more than one pass of welding seam.
1) This video was taken at customer site, during on site installation and commissioning on Wuxi JACK ZHJ5010 model special made Integral Function H Beam Welding Machine;
2) When having CO2 gas shielded welding for fabricating small thickness H Beam (Thickness less than 10mm), there is no welding flux covering welding seam. So, there are fairly amount of arc light and fume generated in the 3 in 1 I Beam Fabrication Machine, and welding spatter is more obvious in the 3 in 1 I Beam Assembly Welding Straightening Integral Machine;
3) For this reason, welding PPE (Personal protection equipment) should be put on by operator, during commissioning and official running of the Integral Function H Beam Welding Machine.
1) This video was taken at a Chinese customer of Steel Structure facility, during operation of Wuxi JACK PHJ15 model Integral Function H Beam Welding Machine;
2) The large diameter blue color solid roller in revolving beneath the H Beam, is transmission roller of the 3 in 1 I Beam Assembly Welding Straightening Integral Machine. Which, during its rotation, sending the H Beam forward by means of the friction force generated between the H Beam and the solid roller;
3) The welding torches and its positioning units keep still during operation of the 3 in 1 I Beam Fabrication Machine. With sending forward of H Beam in the Integral Function H Beam Welding Machine, the welding torches implement submerged arc welding at both sides of the H Beam at the same time.
1) This video records on how does a piece of small size H Beam (Thickness: 10mm; Web height: 300mm; Flange width: 200mm) being produced, in Wuxi JACK PHJ and ZHJ series Integral Function H Beam Welding Machine;
2) It was taken at the outlet view angle of the 3 in 1 I Beam Fabrication Machine, directly opposing to H Beam cross section. So, you can catch sight on 2 pieces of upper straightening rollers facing toward each other at closer distance. The welded H Beam still not arrived at straightening cell of the 3 in 1 I Beam Assembly Welding Straightening Integral Machine;
3) You can also find 2 pieces of welding torch working in symmetry in the further distance;
4) Finally, the camera lens moves to the right side of welding point in the Integral Function H Beam Welding Machine.
In this video, a set of Wuxi JACK ZHJ8015 model Integral Function H Beam Welding Machine worked at customer facility, many valuable information are available from its working process:
1) First, at operating zone of the 3 in 1 I Beam Fabrication Machine, 2 pieces of black color SAW (Submerged arc welding) power supply control console were displaying welding current and voltage at that moment in the 3 in 1 I Beam Assembly Welding Straightening Integral Machine: 570A Welding current, 30V welding voltage;
2) Welding current and voltage were also displayed in the 2 sets of blue color SAW power supply on the workshop ground, in flashing digital display. So, standing at either side of Integral Function H Beam Welding Machine, operator can monitor welding process conveniently;
a) 3 pieces of straightening rollers and its driving cylinders;
b) 2 pieces of measure ruler for adjusting downward straightening stroke;
c) How do the straightening rollers straighten the welded T Beam in the process of revolving, in the Integral Function H Beam Welding Machine.