1. The Usage and Application of Edge Milling Machine 2. Picture View on Wuxi JACK Edge Milling Machine 3. Points of Attention on Selecting Edge Milling Machine 4. Wuxi JACK Edge Milling Machine Working Video 5. The Exciting Functions of Wuxi JACK Edge Milling Machine 5.1 Hydraulic Drive Workpiece Loading and Unloading System 5.2 Set Up Target Finished Beveling Angle 6. The Types of Wuxi JACK Edge Milling Machine 6.1 XBJ Series Single Head Edge Milling Machine 6.2 SXBJ Series Double Heads Edge Milling Machine 6.3 FXBJ Series Four to Five Heads Edge Milling Machine 7. Application Range and Related Equipment of Wuxi JACK Plate Edge Milling Machine 8. FAQ
Want to check the finished beveling quality made by Wuxi JACK Edge Milling Machine? Please check the lefthand scrolling photos
When you select a set of Sheet Plate Edge Milling Machine, what do you need to pay attention to?
1) This determines the max. valid horizontal working stroke of Edge Milling Machine (Plate Beveling Machine);
2) For example, the XBJ-9 model means that, the End Milling Machine has capability of edge milling on sheet metal plates with max. total length of 9000mm, either on single piece of sheet plate, or several pieces of steel plates clamped in a row;
1) Single Head Edge Milling Machine: For finished welding grooves on workpiece, do you need making top edge chamfers only, or both top and bottom edges chamfer on the working parts? Please check the lefthand photos to distinguish. If only or most majority condition is top edge beveling, then XBJ series single head Edge Milling Machine is proper choice;
2) Double Heads Edge Milling Machine: If both top and bottom edges chamfers are necessary, then SXBJ series double heads Sheet Plate Edge Milling Machine is better for your condition;
3) Long Stroke Edge Milling Machine: Meanwhile, suppose the required edge milling length is longer than 9,000mm, such as 15,000mm length, then even if only top edge chamfers involved, we suggest customers to select double heads Edge Milling Machine. This is considered out of productivity.
The above first and second questions and its answers set up the basic skeleton of a set of Edge Milling Machine (Plate Beveling Machine) for customer;
Based on that, customers can give your specific requirement, such as:
1) The expected milling angle range of facer blade. The default setting in sheet plate Edge Milling Machine is 0°~45° for top edge beveling, and ~45°~ 0° for bottom edge beveling; In special cases, we can make the tailor made range of ~45°~ +45°, or 0°~80° End Milling Machine for customers;
2) The hydraulic oil cylinder acting workpiece handling unit. This is an especially useful working cell in Edge Milling Machine, when the steel plates to be chamfered is large, thick, and heavy, up to dozens of tons;
3) The HMI (Human Machine Interface) for real time and precise control on edge milling process control in the Plate Beveling Machine.
For Reference: Dedicated Web Pages on Wuxi JACK Sheet Plate Edge Milling Machine Working Video:
1. Working Video of Edge Milling Machine;Validate on Hydraulic Drive Clamping Jacks in SXBJ-125 Sheet Plate Edge Milling Machine at Wuxi JACK Workshop
Workshop Commissioning on a set of SXBJ-9 Edge Milling Machine Exported to Malaysia at Wuxi JACK Facility
Edge Beveling and Working Speed Real Time Display during Workshop Commissioning on a set of SXBJ-125 Edge Milling Machine at Wuxi JACK Facility
Quick View a set of Wuxi JACK SXBJ-12 Sheet Plate Edge Milling Machine at India Customer Site
Quick View on the 2 sets of milling heads and moving carriages, its driving motors, and HMI in control board doors, of Wuxi JACK Edge Milling Machine
Wuxi JACK Large Size Outdoors Running SXBJ-16 Double Heads Edge Milling Machine in Working at Customer site
1) Eliminate Hidden Risk: The reason on introducing this unit into End Milling Machine (Plate Beveling machine) is: As we know, carbon steel plate to be beveled usually has large size and heavy weight, which not only needs several people working together for its moving, but also is toilful and dangerous to be pushed into and pulled out of the Edge Milling Machine by manual job;
2) Safe, Reliable and High Efficiency: Now, with this powerful hydraulic drive workpiece pushing and pulling system, all the material handling into and out of the Wuxi JACK Edge Milling Machine can be completed automatically with oil cylinder drive;
3) Benefit for Customers: This can not only make operation of Edge Milling Machine labor saving, reduces non value added job of supplementary job, but also eliminates the biggest safety hidden risk during running of the End Milling Machine (Plate Beveling Machine).
You bet, this is the second exclusive and powerful capability of Wuxi JACK Sheet Plate Edge Milling Machine (Plate Beveling Machine). Why it matters?
1) Milling Angle: During working of the End Milling Machine (Plate Beveling Machine), tilting angle of milling head determines finished beveling angle on edge of workpiece: 0° ~ +45°, 0° ~ +80°, -45° ~ 0°, -45° ~ +45°… You name it;
2) Easy Management: By way of touch screen on HMI (Human machine interface) installed in the door of Edge Milling Machine control board, just key in the target tilting angle, the milling head will be swinged to the set angular position automatically under motor drive;
3) Real Time Display: Meanwhile, there is digital display meter on the top of milling head, instantly showing the real time angular position of milling head during its entire tilting process. This gives the intuitive control on End Milling Machine working process;
4) Value for Customers: All of these functions give the most convenient and the highest degree of precision process control on operation of the sheet plate Edge Milling Machine. Comparatively, the traditional manual job of turning the milling head before beveling step, checking it by eye, which is not only time consuming, but also inaccurate, can be replaced and upgraded into this advanced job in Wuxi JACK Edge Milling Machine (Plate Beveling Machine).
6.1 XBJ Series Single Head Edge Milling Machine 6.2 SXBJ Series Double Heads Edge Milling Machine 6.3 FXBJ Series Four to Five Heads Edge Milling Machine
1) The lefthand 1st and 2nd photos show the installation orientation of milling head in single head End Milling Machine, which is designed for making beveling in upper and straight edges of sheet metal plates;
2) The lefthand 3rd photo show a piece of finished working piece delivered from single head Sheet Plate Edge Milling Machine. As you can find from it, it has upper edge bevel and straight side bevel;
3) Typical models of single head Plate Beveling Machine are XBJ-3, XBJ-4, XBJ-6, XBJ-9, and special made XBJ-16.
| Model of Single Head Edge Milling Machine | XBJ-(3~ 9), or any designated stroke within the range |
| Type of Chamfer Made | Straight side and Up edge |
| Max. Valid Edge Milling Length of Edge Milling Machine | 3,000mm ~ 9,000 mm; Any half meter is available. For example, XBJ-065 for 6500mm |
| Power, rpm and Quantity of Milling Head | 7.5 kW, 1440rpm, 1 set |
| Hydraulic Motor Power | 5.5 kW |
| Spindle rpm of Edge Milling Head | 75 ~ 420 r/min., 6 grades, changed by turning speed lever |
| Applicable Plate Thickness | 6 ~ 50mm. Special thickness is available |
| Spindle Stroke | 100 mm |
| Milling Angle Range | Standard range is 0° ~ + 45°; Special range is available |
| Edge Milling Speed | 150 ~ 1000 mm/min. |
| Idle High Speed of Milling Head | Constant 4000 mm/min. |
| Quantity of Hydraulic Jacks in Plate End Milling Head | 6~15 pieces (Depending on Max. edge milling stroke) |
| Worktable Length | (6~ 12) m (Depending on Max. edge milling stroke) |
| Applicable Diameter of Facer Blade | D=Ø125 ~ Ø320mm (Ø200mm for delivery) |
1) In one set of Double Heads Plate End Milling Machine, there are 2 sets of milling carriages installed, as shown in the righthand 1st photo;
2) The installation orientations of two milling heads are different: One is same as that of the single head Edge Milling Machine as shown above; The second one is shown in the righthand 2nd photo, for making lower edge beveling;
3) The typical finished workpiece output from double heads Plate Beveling Machine is shown in righthand 3rd photo. There are upper bevel, straight bevel, and lower bevel made on this piece of steel plate;
4) Typical models of double heads Edge Milling Machine are SXBJ-3, SXBJ-4, SXBJ-5, SXBJ-6, SXBJ-9, SXBJ-12, SXBJ-15, SXBJ-16, and SXBJ-18.
| Model of Doubles Heads Edge Milling Machine | SXBJ-(3~ 18), or any designated stroke within the range |
| Type of Chamfer Made | Upper, Lower and or Straight |
| Max. Valid Edge Milling Length of Edge Milling Machine | 3,000mm ~ 18,000 mm; Any half meter is available. For example, 6500mm |
| Power, rpm and Quantity of Milling Head | 7.5 kW, 1440rpm, 2 sets |
| Hydraulic Motor Power | 5.5 kW |
| Spindle rpm of Edge Milling Head | 75 ~ 420 r/min., 6 grades, changed by turning speed lever |
| Applicable Plate Thickness | 6 ~ 100mm. Special thickness is available. |
| Spindle Stroke | 100 mm |
| Milling Angle for Top and Bottom Head | Standard range is One Head 0° ~ + 45° and One Head -45° ~ 0°; Special range is available |
| Edge Milling Speed | 150 ~ 1000 mm/min. |
| High Speed of Idle | 4000 mm/min. |
| Quantity of Hydraulic Jacks | 8~30 pieces (Depending on edge milling stroke) |
| Worktable Length | (9~ 24) m (Depending on edge milling stroke) |
| Applicable Diameter of Facer Plate | D=Ø125 ~ Ø320mm (Ø200mm for delivery) |
1) As shown in lefthand photos, this is for making upper and lower bevels on super large steel plates (Up to 23m length and 100mm thickness) in high efficiency;
2)2nd photo
3)GFXBJ-20GFXBJ-21GFXBJ-23
| Model of Four Head Edge Milling Machine | FXBJ-21/ 22/ 23 |
| Max. Valid Edge Milling Length | 21,000mm ~ 23,000 mm |
| Max. Valid Edge Milling Width | 3,000mm ~ 4,000 mm |
| Moving Stroke of Longitudinal Pressing Beam | 1~ 1.2 m |
| Power and rpm of Lengthways Milling Head | 11 kW, 715 rpm, MU-9S |
| Specification of Lateral Facing Head (Optional) | 7.5 kW, fixed 0°, TX-40, 6 grades by handwheel |
| Hydraulic Motor Power of Edge Milling Machine | 7.5 kW |
| Milling Head Quantity | 4 sets + 1 set |
| Spindle rpm of Edge Milling Head | 65 ~ 715 r/min., 9 grades by handwheel |
| Applicable Plate Thickness | 6 ~ 80mm/ 100mm |
| Milling Angle for Top and Bottom Head | 0° ~ 85°; -45° ~ 0° |
| Edge Milling Speed | 300 ~ 3000 mm/min. |
| Lateral Facing Speed (Optional) | 130 ~ 800 mm/min. Stepless |
| Quantity of Hydraulic Jacks | 33 ~ 39 pieces |
| Edge Milling Machine Overall Dimension | 30m Length x 9m Width x 4.2m Height |
1) As a basic and general purpose machining equipment for making beveling on edge of sheet metal plate, especially carbon steel plate, sheet plate Edge Milling Machine (Plate Beveling Machine) is widely used across industries which have process technology step of steel plates fabrication;