Running Videos of Wuxi JACK Sheet Metal Steel Plate Flat Joint Butt Welding Machine
Contents of This Page on Steel Plate Joining Butt Welding Machine
Section 1: Videosof Wuxi JACK Sheet Metal Plate Flat Butt Welder Machine; Section 2: Brief on Values of Wuxi JACK Steel Plate Flat Joint Butt Welding Machine for Customer Section 3:FAQ on Wuxi JACK Steel Plate Joining Butt Welding Machine
Work Videos of Sheet Metal Steel Plate Flat Joint Butt Welding Machine
Summary: In this page, we present 32 working videos of Wuxi JACK Steel Plate Flat Butt Welder Machine, covering below 4 aspects of: 1. Superior Quality Melt Thru Butt Welding Seam fabricated from Wuxi JACK machine; 2. Carry Out Melt Thru (Fully Penetration) Butt Welding in Wuxi JACK machine; 3. Oxygen Fuel Flame Triple Cutting, for cutting out welding groove on edges of joint plates before butt welding; 4. Overall View on Appearance and Operating Conditions of Wuxi JACK Steel Plate Flat Joint Butt Welding Machine
Superior Quality Melt Thru Welding Seam Fabricated from Wuxi JACK Sheet Metal Steel Plate Joining Butt Welding Machine
Oxygen Fuel Flame Triple Cutting in Wuxi JACK Sheet Metal Steel Plate Flat Joint Butt Welding Machine
Purpose: This optional function unit is for cutting out welding groove on edges of sheet metal before melt-thru butt welding, especially on plates with thickness equals to and bigger than 15mm, so that ideal fully penetration effect can be acquired on butt welding seam of finished joint plate.
Overall Appearance and Operation of Wuxi JACK Sheet Metal Steel Plate Joining Butt Welding Machine
Brief: In this segment, after observing on work performance of Wuxi JACK MP series machine, let us have an overall view on what does the machine looks like, and work zone arrangement, at customer workshop:
Application of Sheet Metal Steel Plate Flat Butt Welder Machine
A. Typical Using Scenario of Steel Plate Flat Joint Butt Welding Machine:
1. Building Larger Plates with Conventional Sizes from Steel Mill: 1) Background: Steel plates produced from Steel Mills have length grades of 6 / 12/ 15m. In many production sites, longer steel plates are necessary for manufacturing large size assemblies, such as 30~ 40m long steel plate; This can be acquired with this Plate Flat Butt Welder machine we introduced here: 2) A piece of 18m long steel plate being joint from 2 pieces of 9m long steel plate, with Wuxi JACK MP20 model steel Plate Flat Butt Welder Machine: (Fig.1)
2. Utilizing Leftover Materials to Fabricate into an Integral Plate with Plate Flat Butt Welder Machine:
1) Turning Waste into Treasure: In any manufacturing facilities, leftover materials are inevitable during production. It can be either processed as scraps, Or, more economically, to make it useful again, in the way of building useful size plates from small scraps with butt welding: 2) Piece up small plates into larger ones with Wuxi JACK steel Plate Joining Butt Welding Machine: (Fig.2)
B. Applicable Industries of Sheet Metal Steel Plate Joining Butt Welding Machine:
1) This is a kind of niche product in market, not many suppliers producing on it. On the other hand, this machine is very valuable in any manufacturing industries, especially Hoisting Crane/ Port Machinery/ Large Scale Steel Structure/ Boiler, etc.; 2) Wuxi JACK MP25/ MP20/ MP23/ MP25 model steel Plate Flat Joint Butt Welding Machine at customer workshops: (Fig.3/ 4/ 5/ 6)
C. Production Efficiency Raise with Wuxi JACK Steel Plate Flat Butt Welder Machine:
Automation: This machine raises over 2 times productivity of sheet metal butt welding joint, turning operation from manual operation to fully automatic:
1. Before Advent of Sheet Metal Steel Plate Flat Joint Butt Welding Machine:
Flat joint on 2 pieces of plates needs to be completed with below steps: 1) 2 times butt welding on both sides of plates. The butt welding seam is only with half fusion; 2) 2 times carbon gouge on butt welding seam; 3) 1 time 180° flipping with tools, on the 2 pieces of heavy/ large/ sharp sheet metals; Such manual operation is time consuming, needing 2~ 3 operators, and embedded with safety hidden trouble;
2. With Use of Wuxi JACK Steel Plate Joining Butt Welding Machine:
Sheet metal flat joint can be fulfilled fully automatically: 1) Operator just need to load on sheet metals, and load off finished joint plate from machine roller table; 2) The entire plate flat joint operation is automatic and fluent, fulfilled with one time plate passing through the machine; 3) Quality of plate joint is stable and controllable; 4) Only 1 operator is necessary;
3. Advanced Technology in Wuxi JACK Steel Plate Flat Butt Welder Machine:
1) Wuxi JACK patent melt-thru butt welding:Fully penetration seam with single side butt welding: 2) By means of carrying out butt welding on top surface side of joint plates, finished welding seam of high strength and full fusion can be acquired; 3) This is fulfilled with delicate design on mechanical/ hydraulic/ electric control system of machine: 4) Test on SAW (Submerged arc welding) melt-thru butt welding in Wuxi JACK steel Plate Flat Butt Welder machine: (Fig.7)
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