1. This thematic page briefs on technical strong points of Wuxi JACK Z models T Beam H Beam Assembly Machine, for customers getting impression on this machine with quick review;
This page has 6 main sections of:
1) Slides review on the machine--- Technical features;
2) Structure of the machine--- Major parts;
3) Electric control system of the machine--- PLC and A.C. inverter;
4) Operation on the machine --- Prepare, daily operation, operating panel;
5) FAQ on the machine;
6) List of other machines and equipment in H Beam Production Line
3. Assembled H Beam with segment of CO2 tack welding seam, produced from Wuxi JACK H Beam Assembly and CO2 Tack Welding Machine: (Fig.1)
4. Related Pages:
1) T Beam H Beam Assembly Machine --- Overall and detailed introduction, photos, videos, parameters;
2) H Beam Production Line --- Application site of the machine and other related equipment;
3) CNC Strip Plate Cutting Machine --- Cut flange and web for subsequent welding H Beam production
1. The Two Main Functions in the Machine:
1) Assembly: Fitting up steel strips into T Beam and H Beam, making sure its flange and web to be centrally aligned in accurate position;
2) Tack Welding: To prevent the assembled T Beam H Beam from falling apart, implement CO2 welding on the workpiece simultaneously;
This page of slides elaborates on how does the machine completes the above two main functions with units of:
a) H Beam Assembly: There are 8 pairs of symmetric arranged alignment rollers in different height level, which are used for pushing and securing the flanges and web into correct position;
b) Reliable and Smooth Drive: To fully guarantee tight and firm clamping of flange and web, movement of these alignment rollers are driven with hydraulic oil cylinders, and guided with high precision gloss bushings;
c) Precise Positioning: These alignment rollers are all eccentric type, which have ability of inching adjustment, delivering the most accurate fitting up effect on flange and web;
a) Welding Torches: As shown in this slides, in one set of the machine, there are 2 sets of CO2 welding torch in 45° mirror installation, for welding the 2 pieces of joint seams on H Beam at the same time;
b) Position Control: The position of these 2 welding torches can be adjusted precisely, based on specification of fabricated H Beam, by means of handwheels and precise linear guiderails on cross slides at its back side.
1. Role for Assembly: As we know, during work period, T Beam H Beam is in the position of vertical orientation. So, its reliable and accurate positioning is of vital importance for guaranteeing on high standard assembly effect;
2. Implementation Way: This job is performed by means of the overhead downward stroke pressing roller, which is installed into machine mechanical U frame, and moves downward for holding the H Beam firmly, as indicated in the 2 photos of this slides;
3. Powerful Drive and Smooth Guide: Illustrated in this page of slides, downward movement of this pressing roller is also driven with hydraulic oil cylinders, and guided with precise linear guiderail, fully guaranteeing its reliable and smooth movement.