1. Brief Introduction on H Beam Assembly Welding Straightening Integral Machine: 2. Topic of This Page on H Beam Assembly Weld Straighten Integral Machine: 3. Working Video of PHJ H Beam Assembly Weld Straighten Integral Machine: 4. Working Video of ZHJ H Beam Assembly Weld Straighten Integral Machine: 5. Working Video of Commissioning on H Beam Assembly Weld Straighten Integral Machine: 6. Working Video of H Beam Assembly Weld Straighten Integral Machine Operation:
1) There are “2 and half categories” of 3 in 1 H Beam Assembly Weld Straighten Integral Machine produced by Wuxi JACK, which are distinguished based on cross section type and size of H Beam:
1) You may get misunderstanding from the above sketch. It does not mean PHJ series 3 in 1 H Beam Fabrication Machine can only produce asymmetric cross section workpiece;
2) Instead, all kinds of cross section H Beam are available from the PHJ models machine;
Comparatively, ZHJ models focuses on producing symmetric cross section T/ I/ H Beams;
This range of machine is originated from ZHJ series, specifically applied for manufacturing super light duty T/ I/ H Beams;
Please visit the 4 cluster product pages of:
1) 3 in 1 H Beam Assembly Weld Straighten Integral Machine;
2) 3 in 1 H Beam Fabrication Machine;
3) Integral Function H Beam Welding Machine;
4) 3 in 1 H Beam Welding Machine.
1) In this 1 minute and 11 seconds duration video, a set of Wuxi JACK PHJ15 3 in 1 H Beam Assembly Weld Straighten Integral Machine was producing a piece of T Beam, which will be made into H Beam with the 2nd piece of flange loaded;
2) This set of 3 in 1 H Beam Fabrication Machine was working at a Russian Steel Structure facility;
3) The first 30 seconds focuses assembling and submerged arc welding on T Beam. Then, you can observe the central working area (C frame) of the 3 in 1 H Beam Assembly Weld Straighten Integral Machine: Its working lamp, operators, the delivered T Beam on output conveyor of the 3 in 1 H Beam Fabrication Machine, the Lincoln brand SAW power supply and control console.
1) This is a set of Wuxi JACK PHJ18 model 3 in 1 H Beam Assembly Weld Straighten Integral Machine working at Chinese client workshop;
2) If you observe carefully, you may find the workpiece being produced was a piece of varying cross section H Beam, which means, the height of H Beam web changes along its whole length. So, checking from lateral side of the 3 in 1 H Beam Fabrication Machine, you can find this piece of H Beam has slant top edge, instead of straight edge;
3) This 21 seconds video was taken in dedicate on submerged arc welding in the 3 in 1 H Beam Assembly Weld Straighten Integral Machine. You can find the critical position manipulating cross slides of welding torch, in Wuxi JACK 3 in 1 H Beam Fabrication Machine.
1) ZHJ series 3 in 1 H Beam Assembly Weld Straighten Integral Machine is very popular in Chinese Steel Structure market. Because many customers have workpieces in equal length flange. And its operation is simple and convenient;
2) ZHJ models 3 in 1 H Beam Fabrication Machine fits up flange and web automatically, operators just stand by, monitoring and making adjustment when necessary, shown in the video;
3) This video first demonstrates on superior welding seam quality of manufactured T Beam, in Wuxi JACK ZHJ8015 model 3 in 1 H Beam Assembly Weld Straighten Integral Machine. Then, overall view on main frame of the 3 in 1 H Beam Fabrication Machine;
4) Taken at outlet, straightening rollers are clearly shown, together with flashing display welding current, voltage, wire feeding speed indicated on SAW power supply control console, and welding speed in the 3 in 1 H Beam Fabrication Machine;
5) Operator also modulated SAW welding speed of the 3 in 1 H Beam Assembly Weld Straighten Integral Machine.
1) This video was taken at a Steel Structure factory, which is installed and operated with 2 sets of Wuxi JACK ZHJ8015 model 3 in 1 H Beam Assembly Weld Straighten Integral Machine;
a) The vertical orientation large rollers, for straightening the welded flange;
b) The horizontal orientation smaller rollers, for positioning and clamping web in the 3 in 1 H Beam Fabrication Machine;
c) The overhead downward pressing roller, for holding down firmly H Beam;
3) So, 3 in 1 H Beam Assembly Weld Straighten Integral Machine is a kind of sophisticated equipment for H Beam Production, which commands all function elements running in pace;
4) All the function rollers in this 3 in 1 H Beam Fabrication Machine are hydraulic drive.
1) This video was taken during assembling and trial run of ZHJ series 3 in 1 H Beam Assembly Weld Straighten Integral Machine at Wuxi JACK facility;
2) You can find from the video that, there are 6 pairs (12 pieces) of alignment rollers in 1 set of the 3 in 1 H Beam Fabrication Machine in total: 3 pair of the alignment rollers at higher position level for clamping H Beam web, and another 3 pairs of alignment rollers at lower position level for clamping H Beam flange;
3) During assembly of the 3 in 1 H Beam Assembly Weld Straighten Integral Machine, these hydraulic drive alignment rollers will be validated for its smooth and inching movement, as well as its accurate positioning. This is the critical step in operation of the 3 in 1 H Beam Fabrication Machine.
1) This short video was also taken during manufacture of light duty ZHJ5010 3 in 1 H Beam Assembly Weld Straighten Integral Machine at Wuxi JACK workshop;
2) For H B Beam and T Beam with its flange and web thickness in the range of 5mm ~ 10mm, small current CO2 GMAW is more proper than large current submerged arc welding. So, there are certain percentage of Wuxi JACK 3 in 1 H Beam Fabrication Machine have 2 optional welding modes (SAW and CO2 GMAW) to be switched between, for fabricating small and medium large thickness workpieces respectively.
1) This video was taken during factory acceptance on PHJ15 model 3 in 1 H Beam Assembly Weld Straighten Integral Machine at Wuxi JACK facility;
2) The test on performance of the 3 in 1 H Beam Fabrication Machine was performed, in the form of fabricating a piece of T Beam;
3) You can find the 3 groups of yellow color pulling rod systems, installed at input conveyor of the 3 in 1 H Beam Assembly Weld Straighten Integral Machine, for fulfilling initial fitting up of the T Beam;
4) The working in pair submerged arc welding torch, the SAW welding wire feeder; The downward stroke yellow color cylinder, for straightening the welded H Beam, at closer side of the 3 in 1 H Beam Fabrication Machine.
1) This video was taken at Wuxi JACK facility, when installing and assembling on a set of ZHJ8015 model 3 in 1 H Beam Assembly Weld Straighten Integral Machine;
2) You can find from the video that, operator adjusted straining force of transmission chains and sprockets, assembled at external sides of main frame of the 3 in 1 H Beam Fabrication Machine, which are part of driving system of connecting rod and guiding bushes, which are deployed at central working area of the 3 in 1 H Beam Assembly Weld Straighten Integral Machine;
3) These working mechanisms serve as sending forward and assembling of workpiece H Beam, during working of the 3 in 1 H Beam Fabrication Machine.
This half minute video was taken specifically in detail, along the both sides whole length on the finished workpiece (T Beam), which is laid on output conveyor, just produced from Wuxi JACK PHJ and ZHJ series 3 in 1 H Beam Assembly Weld Straighten Integral Machine. You can also identify the superior quality of welding seam of the H Beam and T Beam, produced from 3 in 1 H Beam Fabrication Machine.
1) This short video was taken in the stage of H Beam fabrication in Wuxi JACK PHJ and ZHJ series 3 in 1 H Beam Assembly Weld Straighten Integral Machine;
2) H Beam fabrication happens following T Beam fabrication in the 3 in 1 H Beam Fabrication Machine: First T Beam is completed, then the 2nd piece of flange is laid onto input conveyor of the 3 in 1 H Beam Assembly Weld Straighten Integral Machine;
3) The completed T Beam will be flipped 180°, and sent into the 3 in 1 H Beam Fabrication Machine.
1) This set of Wuxi JACK ZHJ and PHJ 3 in 1 H Beam Assembly Weld Straighten Integral Machine was working at customer workshop, producing a piece of small size welding H Beam, around 200mm web height;
2) The video was taken from outlet of the 3 in 1 H Beam Fabrication Machine, giving lateral view on the produced H Beam. You can find the straightening cell of the 3 in 1 H Beam Assembly Weld Straighten Integral Machine clearly: The 3 pieces of straightening rollers, 2 in the top, and 1 at the bottom;
3) The roller right above the H Beam is for fixing the H Beam firmly during working of the 3 in 1 H Beam Fabrication Machine.
1) This video was taken from overhead position right above workpiece in the Wuxi JACK PHJ and ZHJ 3 in 1 H Beam Assembly Weld Straighten Integral Machine. The alignment rollers serving as fitting up and clamping on workpiece looks bigger than its actual size, like moving wheels, which are actually smaller than in the video;
2) The video first was taken on left side of H Beam in view of its sending forward in the 3 in 1 H Beam Fabrication Machine, then on the opposing side of the H Beam;
3) From the video you can find that, during working of the 3 in 1 H Beam Assembly Weld Straighten Integral Machine, the 2 pieces of submerged arc welding torch work at nearly same both sides points along lengthways direction of workpiece.
1) This 30 seconds video demonstrates CO2 gas shielded welding in Wuxi JACK special made ZHJ5010 model 3 in 1 H Beam Assembly Weld Straighten Integral Machine;
2) In one set of such double welding modes 3 in 1 H Beam Fabrication Machine, the switch between SAW (Submerged arc welding) and CO2 gas shielded welding can be manipulated from operating panel of the 3 in 1 H Beam Assembly Weld Straighten Integral Machine;
3) Correspondingly, on site layout of the double welding modes 3 in 1 H Beam Fabrication Machine takes larger size than single welding mode equipment, because of totally 4 sets of welding power supply working in the 3 in 1 H Beam Assembly Weld Straighten Integral Machine;
4) The CO2 gas shielded welding uses different welding consumables (Welding wire) from submerged arc welding, which is cored flux welding wire, instead of solid wire in the case of SAW.
1) This video was taken at a busy working steel structure facility. A set of Wuxi JACK PHJ and ZHJ 3 in 1 H Beam Assembly Weld Straighten Integral Machine, was fabricating a piece of large size H Beam;
2) You can identify 3 working elements in this 3 in 1 H Beam Fabrication Machine from the video: The blue color large size roller at middle bottom position, which is transmission roller for conveying forward workpiece, during running of the 3 in 1 H Beam Assembly Weld Straighten Integral Machine;
3) The assembling alignment roller at left upper position, which keeps the H Beam in vertical accurate position together with remaining alignment rollers of the 3 in 1 H Beam Fabrication Machine;
4) The submerged arc welding torch and its controlling complex at right upper position, for implementing SAW welding in the 3 in 1 H Beam Assembly Weld Straighten Integral Machine.