1. What Can Wuxi JACK Beam End Face Milling Machine do for Customer? 2. Picture View on Wuxi JACK Beam End Face Milling Machine 3. The High Power Milling Head Equipped in the Beam End Face Milling Machine 4. The Technical Advantage of Wuxi JACK Beam End Face Milling Machine 5. Working Video of Wuxi JACK Beam End Face Milling Machine 6. The Categories of Wuxi JACK Beam End Face Milling Machine 7. Application Range and Related Equipment of Standard Models Beam End Face Milling Machine 8. FAQ on H Beam End Face Milling Machine
1) Vertical end facing stroke equals to 1500mm or less;
2) Typical models are DX15xx and DX12xx series: The max. vertical stroke is 1500mm and 1200mm respectively;
3) The smallest model is DX08xx: With max. vertical stroke of 800mm;
1) Extensive Use: Conventional models take the largest share of application, on selling volume and scope;
2) The Longest History: It is the origin of product family Steel Structure H Beam End Face Milling Machine;
3) All the remaining series: Heavy duty/ CNC/ Milling and Facing Center… Are all developed based on conventional H Beam End Face Milling Machine;
4) Wuxi JACK is the leading supplier in the industry on Steel Structure H Beam End Face Milling Machine: Market share/ Technical superiority/ Full line of models for customers choice;
5) Wuxi JACK overall superiorities are introduced in slides “Advantage of Wuxi JACK Steel Structure H Beam End Face Milling Machine”.
The lefthand scrolling photos: The powerful top grade milling heads in Wuxi JACK H Beam End Face Milling Machine
1. Milling head is “Soul” in any set of H Beam End Face Milling Machine: Its power/ function/ consumables determine overall performance of the machine;
2. Installation: In Steel Structure H Beam End Face Milling Machine, milling head is installed onto upright column, through motorized moving carriage;
1) The moving carriage moves up and down along the upright column;
2) Meanwhile, the upright column moves along the mechanical horizontal base bed;
In adjustable working speed, completing two dimensional milling on end face of workpieces.
Remark: In addition to below 6 videos, for more running videos of Wuxi JACK standard models Beam End Face Milling Machine, please visit the page: Video of H Beam End Face Milling Machine
Cross Beam End Facing Work in Wuxi JACK DX1515 H Beam End Face Milling Machine Exported to Korea
Carry out end face milling on 2000mm height large BOX Beam, in Wuxi JACK DX2030 H Beam End Face Milling Machine
H Beam End Facing, and CNC controller interface, in Wuxi JACK DX1520 CNC Control H Beam Pipe End Face Milling Machine
H Beam End Facing, CNC Screen, Hydraulic Drive Workpiece Clamping System, at Working Site of Wuxi JACK DX1540 CNC Control H Beam Pipe End Face Milling Machine
Factory Commissioning on Milling Head of DX1540 Steel Structure H Beam End Face Milling Machine at Wuxi JACK Facility
H Beam End Facing Process, and Milling Head Close Up view, in Wuxi JACK H Beam End Face Milling Machine
Classification on H Beam End Face Milling Machine is based on types and sizes of working parts:
Max. Vertical milling stroke from 1200mm (DX12xx) to 1500mm (DX15xx);
1) Light duty: Max. Vertical milling stroke from 800mm (DX08xx) to (excluded) 1200mm (DX1200);
2) Medium to Large duty: Max. vertical milling stroke from (Excluded) 1500mm (DX15xx) to 6000mm (DX60xx);
Max. Vertical milling stroke from 1000mm (DX10xx) to 3500mm (DX35xx);
Complex of CNC control Steel Structure H Beam End Face Milling Machine.
6.1 Standard Models Beam End Face Milling Machine 6.2 Medium Large duty Beam End Face Milling Machine 6.3 The Large Scale Heavy duty Beam End Face Milling Machine 6.4 The CNC Control Beam End Face Milling Machine 6.5 The Welding Structure Member Milling and Facing Center
1) Max. vertical milling stroke is from 1500mm (Excluded) to 4000mm (Excluded);
2) Typical series are for max. milling stroke from 2000mm (DX20xx) and 3000mm (DX30xx);
3) Classical models are DX2040/ DX3030/ DX3535...;
4) Applicable workpieces are: Large size BOX /H Beam/ Pipes/ Tanks;
5) Operating platform is motorized elevating style, considering the height of Max. milling stroke.
| Vertical End Facing Stroke of Steel Structure H Beam End Face Milling Machine | 2000 ~ 3500 mm | |
| Horizontal End Facing Speed | 150 ~ 800 mm/min. | Inverter Control |
| Idle speed of End Facing Carriage | 1200 mm/min. | Contant Speed |
| Vertical End Facing Speed | 150 ~ 800 mm/min. | Inverter Control |
| Power of Horizontal Motor in Steel Structure H Beam End Face Milling Machine | 3 kW | Variable frequnecy motor |
| Power of Vertical Motor | 4 kW | |
| Guide of Milling Head in Horizontal and Vertical Direction | Heavy duty Precise Linear Guiderail, assembled onto machine base bed and column | |
| Milling Head Power in Standard models of H Beam End Face Milling Machine | 7.5 kW | |
| Hydraulic Workpiece Clamping Rack | 1 Group | Conventional or Special made work table |
1) Max. vertical end facing range from 800mm to 2000mm (Excluding);
2) Models from DX08xx to DX20xx (Excluding);
3) Application History: Conventional models are the earliest developed models; And the most widely application of DX series H Beam End Face Milling Machine;
4) The two most often selected model series are DX15xx and DX12xx, typically DX1215/ DX1520 / DX1530 H Beam End Face Milling Machine;
5) Typical light duty models are DX0820/ DX1010/ DX1015;
1) Operator stand on the workshop ground directly, instead of on operating platform. Which means, operating platform is fixed onto the bottom position of upright column, instead of motorized elevating form;
2) Hydraulic drive workpiece clamp is a must for running of conventional models H Beam End Face Milling Machine. Wuxi JACK equipment sees the largest variety of workpiece clamp design, to best fitting on customer demand: This is illustrated in blog “Find the Most Applicative Workpiece Fixture in H Beam End Face Milling Machine”.
Vertical End Facing Stroke of Steel Structure H Beam End Face Milling Machine | 800 ~ 2,000 mm | 2000mm not included |
Working Speed of End Face | 150 ~ 800 | Inverter Control |
Idle Running Speed of | 1200 mm/min. | Constant Speed |
Working Speed of End Face | 150 ~ 800 | Inverter Control |
Power of Horizontal Drive | 2.2 kW | Variable frequnecy motor |
Power of Vertical Drive Motor | 3 kW | |
Guide of Milling Head in | Heavy duty Precise Linear Guiderail, assembled | |
Power of Milling Head | 7.5 kW | |
Hydraulic Workpiece | 1 Group | Conventional or Special made working table |
1) The Max. end face milling stroke is from 4000mm to 6000mm;
2) Typical models: DX4080 and DX6080 Heavy duty H Beam End Face Milling Machine;
3) Applicable Workpieces: Large scale steel structure members
| Vertical End Facing Stroke of the Steel Structure H Beam End Face Milling Machine | 4,000 ~ 6,000 mm | |
| End Facing Speed in Horizontal Way | 150 ~ 800 mm/min. | Inverter Control |
| Idle Traveling Speed of Faclinging Carriage in horizontal and vertical direction | 1200 mm/min. | Constant speed |
| Vertical End Face Milling Speed | 150 ~ 800 mm/min. Fixed or variable | Inverter control |
| Horizontal Driving Motor of the H Beam End Face Milling Machine | 4 kW | Variable frequnecy motor |
| Power of Vertical Drive Motor | 5.5 kW | |
| Guide of Milling Carriage in Horizontal and Vertical Direction | Heavy duty Precise Linear Guiderail, assembled onto machine base bed and column | |
| Power of Milling Head in Heavy duty H Beam End Face Milling Machine | 7.5 / 9.3/ 11 kW | |
1) Applicable Workpieces: All types cross section: BOX/ H Beam; Pipes; Special Design;
2) The Max. Vertical Milling Stroke: From 1000mm (CNC-DX10xx) to 3500mm (CNC-DX35xx);
3) Control and Operation: CNC controller, its interface and soft function keys;
4) Typical Models: CNC-DX1215/ CNC-DX1520/ CNC-DX3030 CNC Control H Beam Pipe End Face Milling Machine.
| CNC Control System of the Steel Structure H Beam End Face Milling Machine | Beijing STARTFIRE SF 2100C Shanghai FANGLING F 2300/2400/2500 | |
| Vertical End Facing Stroke of the Steel Structure H Beam End Face Milling Machine | 800 ~ 3500 mm | |
| End Facing Working Speed in Horizontal | 100 ~ 800 mm/min. | Servo Drive, CNC Control |
| Idle speed of End Facing Carriage in horizontal and vertical direction | 1400 mm/min. | Fixed speed |
| Working Speed of Vertical Direction End Face Milling | 100 ~ 800 mm/min. | Servo Drive, CNC Control |
| Power of Horizontal Drive Motor | 1.5 kW | Servo motor |
| Power of Vertical Drive Motor | 2 kW | Servo motor |
| Guide of End Facing Head in Horizontal and Vertical Way | Heavy duty Precise Linear Guiderail, assembled onto machine base bed and column | |
| Power of Milling Head | 7.5 kW | |
| Hydraulic Drive Workpiece Clamping Units | 1 Group, Conventional or Special made worktable | |
1) Purpose: Milling and Facing Center is for processing super long length Steel Structure working parts, with conventional or special cross section shapes;
a) 2 to several sets of CNC Steel Structure H Beam End Face Milling Machine;
b) Several groups of workpieces clamping brackets;
c) 2 to several sets of tailor made turning working tables;
By the year of 2023, Wuxi JACK is the only supplier in industry has capability and experience on delivering Milling and Facing Center for customers;
4) Application Case: One of the successful business cases is 2012 Wuxi JACK Milling and Facing Center exported to Belarus, which has core equipment of 2 sets of CNC-DX1540 CNC H Beam End Face Milling Machine.
| Technical Parameters | CNC-DX1540 Welding Structure Member Milling and Facing Center | |
| Cross Section Size range of Workpiece Height × Width= | 250 ×250 ~ 1500 ×4000 mm | |
| Workpiece Length Range: 6 ~ 24 m | ||
| Core Equipment | 2 sets of CNC-DX1540 Steel Structure H Beam End Face Milling Machine | |
| Workpiece Width Direction End Face Milling Speed | 150~ 600 mm/min | Working speed, CNC control |
| Face Milling Carriage Idle speed in Workpiece Width and Height Direction | 1500 mm/min; 2000 mm/min | Fixed speed |
| Workpiece Height Direction End Face Milling Speed | 150~ 600 mm/min | Working speed, CNC control |
| Workpiece Width and Height Direction End Face Milling Movement Guide | Heavy duty Precise Linear guiderail, assembled onto Machine base bed and upright column | |
| Workpiece Width Direction Driving Motor | 3.0 kW | Servo motor with encoder and brake |
| Workpiece Height Direction Driving Motor | 3.0 kW | Servo motor with encoder and brake |
| Milling Head Power | 7.5 kW | Made by Professional Supplier |
| Milling Head Spindle Revolution | 65 ~ 715 rpm | 9 grades Revolution adjustable |
| Diameter of milling cutter | 200 mm | |
1) Majority of conventional models (DX12xx and DX15xx series) are applied in Steel Structure Industry;
2) Being deployed at end of line work station, for polishing the finished steel structure members;
3) The three most often applied line with Steel Structure H Beam End Face Milling Machine are:
a) H Beam Production Line;
b) BOX Beam Production Line;
c) T Beam Production Line;
4) As well as individual equipment of H Beam Fabrication Machine;
1) H Beam End Face Milling Machine can also be extended to Pipe Production Facilities;
2) Being operated following the Welding Equipment of:
a) Welding Rotator;
b) Column and Boom Welding Manipulator;
c) CNC Pipe Cutting Machine;
d) Welding Center;
1) XBJ series Edge Milling Machine uses the same kind and power of milling head as the DX series H Beam End Face Milling Machine for machining job;
2) But work on different types of workpiece, in different mechanical structure, working principle and operating mode.