As the most professional and experienced Chinese supplier on steel plate Milling Edge Machine, Wuxi JACK has established our competitive superiority in industry, gained with 20 years of technical know-how accumulation, in the form of unique owned technical advantages. These strong points help Wuxi JACK winning word of mouth from worldwide customers, on performance of our steel Plate Edge Beveler Milling Machine. Below introduce on two technical superiorities of our machine:
A. Heady duty Precise Linear Guiderail in Wuxi JACK Steel Plate Edge Beveler Milling Machine:
1. Work Principle of Steel Plate Beveling Machine:
1) How to: Milling Edge Machine cuts out bevel on edge of metal plate, in the way of milling head carriage moving along horizontal worktable in adjustable working speed. Facer blades of cutter head revolve in high rotating speed, cutting chips off edges of steel plate, attaining effect of high efficiency edge milling:
Operation moment of Wuxi JACK steel plate Bevel Edge Milling Machine, straight beveling: (Fig.1)
2) Critical Point: For this purpose, persistent stable running of milling head carriage along the long length worktable of machine is of vital importance, to make sure controllable eligible and constant edge milling performance;
2. Double Levels Precise and Heavy Linear Guiderails in Wuxi JACK Steel Plate Bevel Edge Milling Machine:
1) Double Levels Horizontal Guiderails: In Wuxi JACK Milling Edge Machine, there are two pieces of horizontal linear guiderails, being assembled onto machine bed:
a) The upper guiderail is in industry top grade HIWIN precise linear guiderail, in upright position, assembled onto machine bed with bolts: (Fig.2)
b) The lower guiderail is larger type with heavy duty rectangular cross section, being assembled in flat installation: (Fig.3)
In this way, the two pieces of horizontal guiderails are perpendicular with each other, supporting and guiding milling head moving carriages;
2) Stable and High Performance: This makes assure on stable and smooth running of milling head carriage, along any length of edge milling worktable. In this respect, such design on arranging horizontal guiderails in Wuxi JACK Steel Plate Beveling Machine, fully guarantee on steady and smooth running of milling head, and hence exceeding edge milling performance:
Operation side of Wuxi JACK SXBJ18 model double heads Steel Plate Edge Beveler Milling Machine. Its double levels of horizontal guiderails for guiding movement of milling head carriage: (Fig.4)
3) Lubrication on guiderails can be implemented either with traditional way of manual lubrication, or, under customer requirement, automatically:
Lubrication pumps on horizontal guiderails of Wuxi JACK Steel Plate Milling Edge Machine, manual type (Left) and automatic type (Right): (Fig.5, Fig.6)
B. Powerful and Multi-Function Milling Head in Wuxi JACK Steel Plate Beveling Machine:
1. 2 Optional Types of Milling Heads in Wuxi JACK Steel Plate Milling Edge Machine:
a) 7.5kW HD750 milling head, produced in China mainland: (Fig.7)
b) 9.3kW/ 11kW E-LONG MU6S/ 9S milling head, produced in TAIWAN: (Fig.8)
2. Convenient Spindle Revolutionary Speed Change in Wuxi JACK Steel Plate Beveling Machine:
1) 6 or 9 Grades of Revolutionary Speed Change: During operation, to cater on necessary edge milling speed based on specifications of workpieces, the milling head spindle has 6 or 9 grades of revolutionary speed to change;
2) User Friendly Operation: Such revolutionary speed change is easy to be attained in Wuxi JACK machine:
a) There is diagram plate on top face over of milling head, indicating on 6 different grades of spindle revolution speed, and hand lever for adjustment: (Fig.9)
b) Shown in the above photo, operator just manually turn speed lever on the top face cover, the spindle revolutionary velocity can be adjusted to next grade. This gives customer operator flexible/ easy, and precise process control on edge milling speed management;
3) Comparatively, the spindle revolutionary speed change in Steel Plate Edge Beveler Milling Machine of other suppliers in the market is much more difficult and inaccurate: Operator need to uncover the milling head, and install another piece of gear;
3. Automatic Tilt and Feed in of Milling Head in Wuxi JACK Steel Plate Edge Beveler Milling Machine:
1) Shown in below photo, in Wuxi JACK Steel Plate Bevel Edge Milling Machine, tilt and feed in of milling head can not only be attained by traditional way of manual adjustment, but also more advanced form of automatic motor drive;
2) This improves on operating performance level, on the aspects of: Automation/ Edge milling beveling accuracy and productivity, labor saving cost:
a) Motor drive tilt (Edge milling angle change) of MU6S head, controlled together with HMI (Human machine interface): (Fig.10)
b) Motor drive feeding and retreat of milling head carriage, with displacement counter as position control: (Fig.11)
4. High Productivity of Wuxi JACK Steel Plate Milling Edge Machine:
1) Below photo shows Taiwan E-LONG brand milling head and its Ammeter to be equipped in our machine;
2) This is another exclusive configuration of Wuxi JACK machine: With this Ammeter of milling head, cutting depth during plate beveling operation can be controlled precisely and intuitively: Operator can monitor on running condition of milling head and facer blade by just observing on display of Ammeter:
Ammeter on MU6S milling head of Wuxi JACK Milling Edge Machine: (Fig.12)
5. Protection on Facer Blade at Front Tip of Milling Head in Wuxi JACK Steel Plate Bevel Edge Milling Machine:
1) Shown in below photo, to give the milling head and its cutter head the best protection against debris generated during end milling operation, we install translucent fender covers all around the milling head:
2) Fender plates surrounding and protecting on cutter head of milling head in Wuxi JACK machine: (Fig.13)