1. Function and Merit of Three in One H Beam Welding Machine 2. Picture View on Wuxi JACK Three in One H Beam Welding Machine 3. Manufacture of Three in One H Beam Welding Machine and its Output 4. Technical Strong Points of Three in One H Beam Welding Machine 5. Working Video of Wuxi JACK Three in One H Beam Welding Machine 6. Partition on Wuxi JACK Three in One H Beam Welding Machine 6.1 PHJ Group Three in One H Beam Welding Machine: 6.2 ZHJ Series Group Three in One H Beam Welding Machine: 6.3 Light Weight Three in One H Beam Welding Machine: 7. Related Equipment of Three in One H Beam Welding Machine 8. FAQ
Cost Effectiveness and High Standard Performance, which helps customer acquiring ideal revenue with substantially decreasing manufacturing cost:
1) Period Cost Decrease: Save over 50% investment budget
a) From 3 equipment: H Beam Assembly Machine plus H Beam Welding Machine plus H Beam Straightening Machine;
b) To single set of 3 in 1 H Beam Assembly Weld Straighten Integral Machine;
2) Variable Cost Decrease: From 6 operators to 2 operators;
3) Value Stream Created: Raise 60%~70% manufacturing efficiency;
By decreasing 60% Cycle Time, and material transfer time;
4) Period Cost Decrease: Reduce 60%~ 70% workshop land occupation;
5) Variable Cost Decrease: Diminish over 50% utility consumption;
6) Period Cost Decrease: Remove the workpiece transfer units;
7) For detailed analysis on comprehensive advantages of Wuxi JACK 3 in 1 H Beam Welding Machine, please visit slides page of “Quick Understanding on Wuxi JACK H Beam Fabrication Machine”.
The Lefthand Scrolling Photos: Main Components and Units of Wuxi JACK 3 in 1 H Beam Welding Machine
1. Hydraulic Manipulators: 3 sets, installed at input conveyor of the H Beam Fabrication Machine, for positioning and clamping flanges and web;
2. Hydraulic Alignment Rollers: 6 pairs, deployed in symmetry at main body of the H Beam Assembly Weld Straighten Integral Machine, for the 2nd stage precise assembling;
3. SAW Welding Group: 2 sets, including power supply/ control console/ welding torch and position control/ wire feeder/ welding flux conveying system. This is the core cell in 3 in 1 H Beam Welding Machine;
4. Hydraulic Straightening Unit: Installed at main frame outlet. It is driven with hydraulic oil cylinder, including 2 downward solid rollers and 1 bottom solid roller, in the 3 in 1 H Beam Welding Machine;
5. Mechanical Main Frame: Composed of C frame, base bed, and top gantry;
6. Hydraulic System: Energy source of the H Beam Fabrication Machine, including pump station and oil cylinders.
Besides below discussion, please check product pages:
1) The best choice on Quality/ Leadtime/ Service/ Cost for customers from business perspective;
2) Precise management on welding torches;
Precise assembling function;
1) Perfect welding torch position control;
2) Practical useful technical know how
The superior welding quality determines the exceeding overall performance of H Beam Assembly Weld Straighten Integral Machine:
The 1st photo taken at Wuxi JACK facility, the ZHJ 3 in 1 H Beam Welding Machine is equipped with 2 types of submerged arc welding power supply:
1) Twin Arc: D.C.1000 (Max. Output current is D.C.1000A) and A.C.1250 (Max. Output current is A.C.1250A), which forms up Twin Arc Submerged Arc Welding;
2) Single Arc: Compared with the default setting of D.C.1000A Single Arc SAW in the product family of 3 in 1 H Beam Fabrication Machine;
a) Deeper welding penetration;
b) Double welding speed compared with Single Arc SAW;
1) To get stable high standard welding quality, different diameters of welding wire in submerged arc welding should be conveyed smoothly in regular speed, during working of the H Beam Assembly Weld Straighten Integral Machine;
2) The 2nd Photo: For this purpose, in welding torch complex of Wuxi JACK 3 in 1 H Beam Welding Machine, there is delicate straining force adjustment mechanism, and clear scale;
1) The 3rd photo reflects compact and rational arrangement of welding elements: Welding torch/ Wire feeding tube/ Welding flux tube, at central working area of Wuxi JACK H Beam Fabrication Machine, guaranteeing highly efficient operation;
2) All the outsourced components, such as SAW power supply (The 4th photo), in Wuxi JACK 3 in 1 H Beam Welding Machine, are purchased from top grade suppliers;
1) Below two photos show operating panel of the 3 in 1 H Beam Welding Machine, and 2 sets of SAW power supply control consoles;
2) Operating Zone: These operating panels are installed together at the right side of the H Beam Assembly Weld Straighten Integral Machine main frame, at the height level for male adult operator.
1. The Max. flange thickness for straightening in Wuxi JACK 3 in 1 H Beam Fabrication Machine is 40mm, compared with 16 ~ 20mm common specification in industry;
1) Working Mode: The above photos demonstrate the straightening cell in Wuxi JACK 3 in 1 H Beam Fabrication Machine. It works in the hydraulic drive downward stroke: With two sets of vertical installed oil cylinder in high power and strong force, straightening rollers are driven downward moving;
2) Comparatively, other suppliers produced H Beam Fabrication Machine works in unstable and light duty eccentric shaft;
3) Measurement Ruler: Besides, marked in yellow color square frame, there is straightening stroke measurement ruler in Wuxi JACK 3 in 1 H Beam Fabrication Machine, acquiring precise control on straightening;
3. Working video of next segment shows straightening step in Wuxi JACK H Beam Assembly Weld Straighten Integral Machine.
Comment: In addition to below 6 videos, we have 4 pages specifically for demonstrating running videos of Wuxi JACK 3 in 1 H Beam Assembly Weld Straighten Integral Machine:
6.1 PHJ Group Three in One H Beam Welding Machine: 6.2 ZHJ Series Group Three in One H Beam Welding Machine: 6.3 Light Weight Three in One H Beam Welding Machine:
1) The first generation of H Beam Assembly Weld Straighten Integral Machine, and takes up 40% of application volume;
2) Output of PHJ 3 in 1 H Beam Welding Machine is conventional sizes welding T/H Beam, with both symmetric and asymmetric cross section: (Fig.6)
3) Assembly way is hybrid of oil cylinder at one side, manual leadscrew at the other side;
4) 3 standard models of PHJ 3 in 1 H Beam Welding Machine are PHJ15 / PHJ18 / PHJ20.
| Standard Models | PHJ15/ PHJ18 / PHJ20 |
| Cross Section Style | Symmetric and Asymmetric |
| Web Height | 200 ~ 1500 / 1800/ 2000 mm |
| Web Thickness | 5 ~ 30 mm |
| Flange Width | 200 ~ 800 mm |
| Flange Thickness | 6 ~ 40 mm |
| Length Range | 3000 ~ 15000 mm |
| Welding Mode | Single Arc or Twin Arc SAW |
| Welding Speed | 200 ~ 1200 mm/min. |
| Single Pass Welding Seam | 6 ~ 12 mm |
| Input and Output Conveyor | 11m length Each in 3 Segments, 1 segment driving |
| Machine Size | 28m×4m×4.6m/ 4.9m/ 5.1m |
1) The renewed branch of H Beam Fabrication Machine, and takes up over 50% of using volume;
2) Output: ZHJ 3 in 1 H Beam Welding Machine focus on producing popular size welding T/H Beam, in cross section of equal length; (Fig.7)
3) Background: Symmetric T/H Beam account for majority in use, at least 70%. To have higher efficient production, ZHJ H Beam Assembly Weld Straighten Integral Machine was developed;
4) Assembly is fully automatic symmetric oil cylinder drive;
5) 3 standard models of ZHJ 3 in 1 H Beam Welding Machine are ZHJ15 / ZHJ18/ ZHJ20.
| Standard Models | ZHJ15 / ZHJ18 / ZHJ20 |
| Cross Section Style | Symmetric Only |
| Web Height | 200 ~ 1500 / 1800/ 2000 mm |
| Web Thickness | 6 ~ 32 mm |
| Flange Width | 150 ~ 750 mm |
| Flange Thickness | 6 ~ 40 mm |
| Length Range | 3000 ~ 15000 mm |
| Welding Mode | Single Arc or Twin Arc SAW |
| Welding Speed | 200 ~ 1200 mm/min. |
| Single Pass Welding Seam | 6 ~ 12 mm |
| Input and Output Conveyor | 11m length Each in 3 Segments, 1 segment driving |
| Machine Size | 28m×4m×4.2m/ 4.5m/ 4.8m |
1) Usage: Originated from ZHJ H Beam Fabrication Machine, for producing super light T/ H Beam, with 1/2 size and thickness of conventional H Beam; (Fig.8)
2) Assembly Way: Same as ZHJ series H Beam Assembly Weld Straighten Integral Machine;
3) Welding: CO2 gas shielded welding, generating fairly light/ noise/ fume, shown in lefthand lower photo.
| Model Example | ZHJ5010 |
| Cross Section Style | Symmetric Only |
| Web Height | 160 ~ 1000 mm |
| Web Thickness | 6 ~ 16 mm |
| Flange Width | 80 ~ 500 mm |
| Flange Thickness | 6 ~ 20 mm |
| Length Range | 3000 ~ 20000 mm |
| Welding Mode | CO2 GMAW |
| Welding Speed | 200 ~ 2000 mm/min. |
| Input and Output Conveyor | 16m length Each in 4 Segments |
2) PHJ/ ZHJ/ Light duty 3 in 1 H Beam Assembly Weld Straighten Integral Machine;
These products do not replace one another, but form complementary relationship;
1) Preceding: CNC Strip Plate Cutting Machine;
2) Subsequent: H Beam End Face Milling Machine, following the 3 in 1 H Beam Welding Machine;
1) Edge Milling Machine;
2) BOX Beam Production Line;
3) T Beam Production Line;
4) Angle Steel Straightening Machine.