Working Video of Wuxi JACK 

I H Beam End Face Milling Machine

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Usage and Classification of Steel Structure BOX I H Beam End Face Milling Machine

1. Function of Steel Structure BOX I H Beam End Face Milling Machine:

1) Conventional Workpieces: DX series I H Beam End Face Milling Machine (I H Beam End Facing Machine) is for fulfilling end face milling on steel structure members: H Beam (I Beam)/ BOX Beam/ Cross Beam:

H Beam and BOX Beam end faced in Wuxi JACK steel structure BOX I H Beam End Face Milling Machine: (Fig.1,2)

    
 
2) Complicated Workpieces: Equipped with numerical control system, CNC Pipe I H Beam End Face Milling Machine can be used for machining circular and or special cross section contour workpieces, typically: Pipe, special design structure member:

Special Steel Structure and Pipe Structure machined in Wuxi JACK CNC Pipe I H Beam End Face Milling Machine: (Fig.3,4)

    
3) Overall introduction on this equipment is product page: “Steel Structure BOX I H Beam End Face Milling Machine”.
 
 

2. Classification on Steel Structure BOX I H Beam End Facing Machine:

 This product family can be grouped into below 4 branches, based on its workpiece size and control:

1) Standard Models I H Beam End Face Milling Machine:

a) For fulfilling end facing on workpieces with max. effective height up to 1500mm (DX15xx);
b) Detailed introduction is in product page of “Standard Models I H Beam End Face Milling Machine”;

2) Special Size I H Beam End Face Milling Machine:

a) For fulfilling end facing on workpieces with max. effective height from 2000mm up to 6000mm (DX20xx ~ DX60xx);
b) In depth discussion is in product page of “Special Size I H Beam End Face Milling Machine”;

3) CNC Pipe I H Beam End Face Milling Machine:

a) For implementing end facing on workpieces with any types of cross section shape
b) The applicable max. height of workpieces is from 1000mm up to 3500mm (CNC-DX10xx ~ CNC-DX35xx);
c) Detailed information is in product page of “CNC Pipe I H Beam End Face Milling Machine”;
4) For quick understanding on strong points of Wuxi JACK product, please visit summary slides “Advantage of Wuxi JACK Steel Structure I H Beam End Face Milling Machine”.

Purpose of this Page on Steel Structure I H Beam End Face Milling Machine

1. In each of the above mentioned pages we give 6 videos as example to show working process of Wuxi JACK I H Beam End Face Milling Machine from different perspectives;
2. To help customers being familiar with capability and performance of Wuxi JACK I H Beam End Facing Machine in better way, we create this page specifically to demonstrate operation of the Wuxi JACK I H Beam End Face Milling Machine, either at customer facility, or during commissioning at Wuxi JACK facility;
3. The videos in this page cover different models of Wuxi JACK I H Beam End Face Milling Machine. We divide the videos into 3 sections of Standard Model/ Special Size/ and CNC Control.

Working Video of Standard Models Steel Structure BOX I H Beam End Face Milling Machine

1) This set of DX1515 BOX Cross I H Beam End Face Milling Machine was exported to Korea by Wuxi JACK. It has max. valid end facing stroke of 1500mm height by 1500mm width, for workpieces up to 15,000mm length;
2) In the video, the I H Beam End Facing Machine was working at customer site, for carrying out end facing on a piece of cross beam;
3) During working, the overhang operating pendant of the I H Beam End Face Milling Machine can be pulled 360° for easy operation;
4) Both direction (X/ Y axis) end facing speed are controlled with A.C. inverter, and shown in digital display respectively on the operating pendant. This gives intuitive operation of the steel structure I H Beam End Face Milling Machine.

1) This DX0820 is the smallest model in Wuxi JACK I H Beam End Face Milling Machine up to now. The highest end facing stroke is 800mm;
2) As you can find from the video took at customer workshop, such small size of workpiece is not confined to structure members, but steel plates as well. Correspondingly, workpiece fixture of the DX0820 I H Beam End Face Milling Machine is not conventional oil cylinder drive racks, but worktable instead.

1) Besides H Beam/ Cross Beam, the other type of workpiece that often to be end faced in Standard models steel structure I H Beam End Face Milling Machine is BOX Beam;
2) As you can find in the video, a piece of small size BOX Beam (Around 500mm size length) was being processed in Wuxi JACK DX1540 BOX I H Beam End Facing Machine.

1) This set of Wuxi JACK DX1520 I H Beam End Face Milling Machine was working on a piece of H Beam at customer facility;
2) As you can find from the video, the end facing was being made in the 45° slant angle, following the straight face end milling. This is the unique capability of Wuxi JACK I H Beam End Face Milling Machine: By means of the T slot in the installation board of milling head on its carriage, the milling head of Wuxi JACK I H Beam End Facing Machine get the additional ability of 0°~45° chamfering;
3) This strong point of Wuxi JACK I H Beam End Face Milling Machine helps customer acquiring wider range of expected finished effect on workpieces.

1) This set of DX1530 I H Beam End Face Milling Machine was being commissioned at Wuxi JACK facility;
2) In the video, its milling head was being validated in the way of idle running. The milling head has 7.5KW power, 6 grades of spindle revolutionary speed, which can be exchanged conveniently by pulling the lever on the cover of milling head;
3) Milling head in all models and specifications of Wuxi JACK I H Beam End Face Milling Machine has superior performance than that of other companies in the industry.

 

1) This video has 2 minutes 5 seconds duration. It records in detail how does a set of Wuxi JACK DX1215 BOX I H Beam End Face Milling Machine performs end facing on a piece of H Beam at customer facility;
2) In the video, you can find how does operator make adjustment on end facing velocity along both horizontal direction (X axis) and vertical direction (Y axis), by means of turning the speed knob, and observing the real time working speed on the operating pendant of the I H Beam End Facing Machine;
3) The working speed is set in the range of 150~ 800 mm/min. for this set of I H Beam End Face Milling Machine.

Working Video of Special Size Steel Structure Pipe BOX I H Beam End Face Milling Machine

1) This is a set of Wuxi JACK DX2040 medium large scale steel structure BOX I H Beam End Face Milling Machine working at customer workshop. The largest cross section size of workpiece that can be end milled in this model is 2000mm height by 4000mm width;
2) In the video you can find a piece of 6000mm long, cross section side length around 2000mm BOX Beam was being machined, in this set of DX2040 large I H Beam End Face Milling Machine.

1) This set of Wuxi JACK DX4080 heavy duty large steel structure BOX I H Beam End Face Milling Machine was working on a piece of large size BOX beam at customer facility;
2) Due to the large size of workpiece, and limitation of camara lens, in the video it is the close up on the facer blade machining on the BOX beam;
3) DX4080 heavy duty large I H Beam End Face Milling Machine can have end facing on workpiece with up to 4000mm height. For the purpose of convenient operation, the operating platform is elevating type under motor drive. During working of the large BOX I H Beam End Facing Machine, operator can stand on the platform to observe working process at short distance.

1) Medium large size DX20xx BOX I H Beam End Face Milling Machine is usually applied for end facing on BOX Beam, as you can find from the video;
2) One of the key units in BOX I H Beam End Facing Machine is workpiece fixture. Because during high speed end face milling operation, suppose the workpiece is not secured firmly, it will prone to be vibrated and “retreated”, making inferior quality of finished surface;
3) As you can check from the video, in this set of Wuxi JACK DX2040 BOX I H Beam End Face Milling Machine, workpiece fixture clamping on the BOX beam is two directional: The overhead downward oil cylinder holding, together with the lateral side oil cylinder clamping. This will guarantee reliable secure of workpiece during running of the BOX I H Beam End Facing Machine.

1) For fulfilling end facing on large size BOX Beam, in the medium large duty BOX I H Beam End Face Milling Machine, the machining on 4 corners is important;
2) As you can find from the video, during end facing around 90° right angle corner of BOX Beam with the Wuxi JACK DX2040 large BOX I H Beam End Face Milling Machine, working speed of milling head will slow down to have a smooth transition around the 90° corner;
3) And in the process of 90° right angle corner turning, operator of the BOX I H Beam End Facing Machine should pay close attention on it.

Working Video of CNC Pipe I H Beam End Face Milling Machine

1) Although this is a set of DX1520 CNC Pipe I H Beam End Face Milling Machine, the workpiece being machined at customer factory was a piece of small size H Beam. Of course, any kind of cross section outline workpiece can be machined;
2) The CNC controller in this video is installed in the way of hanging and turning, which is for the purpose of convenient operation. Another way of installation in the Wuxi JACK CNC Pipe I H Beam End Face Milling Machine is fixed style on the front side of machine frame;
3) You can check superior end facing quality, and high speed end facing speed, in Wuxi JACK CNC Pipe I H Beam End Face Milling Machine from the video.

1) At the beginning of the video, you can get a glimpse on monitor screen of CNC numerical control in the Wuxi JACK DX1520 CNC Pipe I H Beam End Face Milling Machine. As shown in the video, CNC system traces on actual X and Y axis position of milling head facer blade and display it in real time;
2) The workpiece being machined in the CNC Pipe I H Beam End Face Milling Machine was a piece of welding H Beam.

1) In this set of Wuxi JACK DX1530 CNC Pipe I H Beam End Face Milling Machine which works in a Steel Structure facility, a piece of 10m long H Beam was being end faced;
2) You can check the tracing of facing cutter, which is shown in the monitor screen of the CNC controller; And how does the long workpiece being held firmly, by means of 3 sets 1 group hydraulic oil cylinder drive racks, in the CNC Pipe I H Beam End Face Milling Machine;
3) The video gives valuable information on how does a set of CNC Pipe I H Beam End Face Milling Machine work.

This video shows static comprehensive view on a set of Wuxi JACK DX1520 CNC Pipe I H Beam End Face Milling Machine just completed installation, commissioning and acceptance at customer workshop, ready for being put into operation.

1) In this video of 1 min and 30 seconds duration, you can check that, how does a set of Wuxi JACK CNC Pipe I H Beam End Face Milling Machine, implement end facing on a piece of long length small size H Beam at customer site;
2) The video takes fairly percentage of time in the middle to show the monitor screen of CNC controller: The cursor traces end facing machining real time happened in the CNC Pipe I H Beam End Face Milling Machine: The real time position, and tracing on end face machining, the working speed, the size of workpiece cross section... All the valuable information during working of the CNC Control Pipe I H Beam End Face Milling Machine.

1) This set of DX1520 CNC Pipe I H Beam End Face Milling Machine was being produced in 2021 by Wuxi JACK for a nearby customer. One of the upgrades on the CNC Pipe I H Beam End Face Milling Machine is its installation way of CNC station;
2) Compared with early stage fixed installation style, which operator was being kept at fairly long distance from the milling head during working of the CNC Control Pipe I H Beam End Facing Machine, and hence inconvenient for working staff observance and management;
3) Comparatively, the flexible infinite overhung 360° swing of the compact size CNC station in this video, makes operator can check CNC screen and milling facer blade at the same time, during working of the CNC Pipe I H Beam End Face Milling Machine, thus reducing non-value added time of people movement, raising value-added work of operator, during operating period of the CNC Control Pipe I H Beam End Face Milling Machine.

From this video, you can get a short distance observance on H Beam end facing in a set of Wuxi JACK DX3030 CNC Pipe I H Beam End Face Milling Machine: How does its facer blade polish on end face of H Beam, and the CNC system traces and controls on real time X/ Y axis coordination of the facer blade in the process.
 

1) This is a set of medium large duty DX3535 CNC H Beam Pipe End Face Milling Machine, which was manufactured by Wuxi JACK in the year of around 2017, and being put into use at a Steel Structure customer facility.
2) The workpiece in the video processed in this CNC H Beam Pipe End Face Milling Machine was a piece of large size BOX Beam with round angle internal hole. As you can check from the video, the CNC controller is installed in fixed way at the front side of the machine. Such way of installation is more applicable in larger models (CNC-DX20xx and above) than smaller models (DX15xx and below) of CNC Control Pipe I H Beam End Face Milling Machine.

 

FAQ on Wuxi JACK Steel Structure BOX I H Beam End Face Milling Machine

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WUXI JACK TECHNOLOGY CO., LTD
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