1. The Special Capability of CNC Control Pipe Beam End Face Milling Machine 2. Picture View on Wuxi JACK Beam End Face Milling Machine 3. The Components of Wuxi JACK Beam End Face Milling Machine and Workpieces 4. The Technical Advantages of Wuxi JACK Beam End Face Milling Machine 5. Working Video of Wuxi JACK Beam End Face Milling Machine 6. Operation of Wuxi JACK CNC Control Pipe Beam End Face Milling Machine 7. The General Assortment of Wuxi JACK Beam End Face Milling Machine 7.1 Standard Sizes Light to Medium duty Beam End Face Milling Machine 7.2 Medium to Large size Beam End Face Milling Machine: 7.3 The Large size Heavy duty Beam End Face Milling Machine 7.4 The CNC Control Pipe Beam End Face Milling Machine 7.5 The Welding Structure Member Milling and Facing Center 8. Application Range and Related Equipment of CNC Control Pipe Beam End Face Milling Machine
The Lefthand Scrolling Photos: Components/ sub-assemblies in Wuxi JACK H I Beam End Face Milling Machine
This is trunk of the machine, mainly composed of:
1) Horizontal fixed stationary base bed;
2) Motorized moving upright column;
Which determines the max. valid horizontal and vertical end facing stroke of the machine respectively;
1) This is the core working element, which determines available finished effect, and end facing efficiency of the machine directly;
a) X axis along horizontal direction;
b) Y axis traveling along vertical direction;
c) Z axis 0°~45° angular swing;
Related Introduction on related pages of the machine:
Wuxi JACK uniquely owned powerful and easy operation milling head;
1) Wuxi JACK versatile and reliable working oil cylinder drive workpiece clamp;
2) Heavy duty high precision linear guiderail for guiding movement of milling head in X/ Y axis;
Leading capability on developing small and heavy duty large steel structure Beam Pipe End Facing Machine
Why Introducing CNC control Steel Structure Beam and Pipe End Facing Machine into Market?
1) Workpieces: Over the years ever since its inception use, H I Beam Pipe End Facing Machine was generally applied on regular square 90° outline working parts: H/ I/ BOX/ Cross Beam;
2) Application Field: So, customers usually come from Steel Structure and related Industry;
1) New Workpieces: Recent years have witnessed development of structure member application: More and more special contour working parts appear;
2) Traditional Machine Shortage: These workpieces are difficult being machined in traditional models: Not only time consuming, but also precision of end facing quality is hard to control;
Wuxi JACK is the first company adopting numerical control technique into this machine, with lead edges of:
1) Superior quality: High precision and efficiency;
2) User friendly operation: Safe and convenient;
3) Adapting to various nice and harsh working environment;
4) Applicable for wide variety of manufacturing industries: Steel Structure/ Pipe/ Bridge/ Building Construction...;
5) Full line of models, from CNC-DX1010 to CNC-DX3535;
6) Continuous Improvement on the machine;
4. In-depth exploration is related in blog: A set of Wuxi JACK CNC-DX1520 CNC Pipe I H Beam End Face Milling Machine was delivered to Customer.
1) Over 90% operation in Steel Structure Beam Pipe End Facing Machine is along vertical end plane of workpieces;
2) 0° ~45° Oblique End Plane Machining is also necessary sometimes, which is only available in Wuxi JACK produced steel structure beam Pipe End Facing Machine;
3) Shown in the above photos, the way Wuxi JACK machine acquiring this function, is by means of 0° ~45° tilting of milling head, along its arc trace T slot cut its mounting carriage.
For Reference: Besides below 6 videos, for more operating videos of Wuxi JACK CNC Pipe I H Beam End Face Milling Machine, please visit web page of: Video of H I Beam End Face Milling Machine
End face milling on welding H Beam, in Wuxi JACK CNC-DX1520 CNC Pipe I H Beam End Face Milling Machine at customer facility
Static exterior look on Wuxi JACK CNC-DX1520 CNC Pipe I H Beam End Face Milling Machine, at customer workshop, with H Beam clamped in it
Working at customer facility: H Beam End Facing and CNC Monitor Interface, during running of Wuxi JACK CNC-DX1520 CNC Pipe I H Beam End Face Milling Machine
Large Size 2000mm Height BOX Beam End Facing, in Wuxi JACK DX2030 large BOX H I Beam End Face Milling Machine at Chinese workshop
H Beam End Facing, together with its Working Speed Adjustment and Display in Digital Meter, during work of Wuxi JACK DX1520 H I Beam End Face Milling Machine
Steel Plate End Milling in Wuxi JACK Light duty DX0820 Sheet Metal Plate H I Beam End Face Milling Machine
The above 1st photo shows control theory of Wuxi JACK CNC Control Steel Structure Beam Pipe End Facing Machine:
1) The lefthand CNC system is controller of the entire machine, which sends commands to, and receives feedback signals from execution units, during working period of the CNC control steel structure Beam Pipe End Facing Machine;
2) The middle one 2 sets of servo driver are the communication interface between “Brain” and “Arms and Legs” of the CNC Pipe I H Beam End Face Milling Machine: One for controlling X axis (Horizontal) and one for controlling Y axis (Vertical) movement, which send out the displacement signal to servo motors;
3) The right hand 2 sets of servo motors are executing elements of the CNC control steel structure Beam Pipe End Facing Machine, which are equipped with encoders for completing actual position detection;
4) Controlling and Detecting: During operation of the machine, based on shape and size of workpiece cross section that to be end faced in the CNC Pipe I H Beam End Face Milling Machine, the CPU of CNC controller calculates and convert it into the format of binary command to servo driver of servo motors, and make analysis based on actual position of facer blade.
The distinguishment on Steel Structure H I Beam End Face Milling Machine is based on sizes and cross section types of workpieces:
1. Standard Models Light to Medium duty H I Beam End Face Milling Machine: DX08xx ~ DX15xx;
2. Medium to Large sizes H I Beam End Face Milling Machine: DX20xx ~ DX35xx;
3. Large size Heavy duty H I Beam End Face Milling Machine: DX40xx ~ DX60xx;
4. CNC Pipe I H Beam End Face Milling Machine: CNC DX10xx ~ CNC DX35xx;
5. Complex Welding and Facing Center: CNC DX12xx ~ CNC DX35xx;
7.1 Standard Sizes Light to Medium duty Beam End Face Milling Machine 7.2 Medium to Large size Beam End Face Milling Machine: 7.3 The Large size Heavy duty Beam End Face Milling Machine 7.4 The CNC Control Pipe Beam End Face Milling Machine 7.5 The Welding Structure Member Milling and Facing Center
1) Applicable Working Parts: This range of product is used for end milling on relatively larger heights of workpieces: Tanks/ Pipe Structure Members/ Steel Structure Members, etc.;
2) The common seen models are DX2040 (Max. vertical stroke is 2000mm)/ DX3030/ DX3040 H I Beam End Face Milling Machine;
3) Workpiece Clamping System is still necessary in this range of machine, shown in righthand photos;
4) Operator station is on motorized elevating platform, considering higher height of machining point, and easy of access by operator, during operation of the steel structure Beam Pipe End Facing Machine, shown in righthand photos.
| Applicable Workpiece Cross Section Height Range of H I Beam End Face Milling Machine | 2000 ~ 3500 mm | |
| Adjustable End Milling Working Speed in Horizontal Direction | 150 ~ 800 mm/min. | VFD Inverter |
| Idle Running Speed of Millinging Carriage in Horizontal and Vertical Direction | 1200 mm/min. | Default setting is the fixed speed |
| Adjustable End Milling Working Speed in Vertical Direction | 150 ~ 800 mm/min. | VFD Inverter |
| Power of Milling Head Horizontal Way Drive Motor | 3 kW | Variable frequnecy motor |
| Power of Milling Head Vertical Way Drive Motor | 4 kW | |
| Guide Way of Milling Carriage in Horizontal and Vertical Direction | Heavy duty Precise Linear Guiderail, assembled onto machine base bed and column | |
| Milling Head Power of H I Beam End Face Milling Machine | 7.5 kW | Made in China |
| Hydraulic Oil Cylinder Drive Workpiece Clamping Rack | 1 Group | Conventional or Special made Worktable and Racks |
1) Importance: This range of product has the largest using volume in practical application, and is the origin of DX series H I Beam End Face Milling Machine;
2) Workpieces: It is used for end facing conventional sizes steel structure members with regular 90° right angle cross section: H / I / Cross / BOX / T Beam, etc.;
3) The common seen models are DX0820/ DX1010/ DX1215/ DX1416/ DX1520 H I Beam End Face Milling Machine;
4) Workpiece Clamping Racks: This is a must and very important unit in this range of the machine, because size and weight of workpieces are relatively small and light.
| Applicable Workpiece Cross Section Max. Height Range of H I Beam End Face Milling Machine | 800 ~ 1,500 mm | |
| Adjustable End Milling Working Speed in Horizontal Direction | 150 ~ 800 mm/min. | Inverter VFD |
| Idle Running Speed of Millinging Carriage in Horizontal and Vertical Direction | 1200 mm/min. | Default setting is the fixed speed |
| Adjustable End Milling Working Speed in Vertical Direction | 150 ~ 800 mm/min. | Inverter VFD |
| Power of Milling Head Horizontal Way Drive Motor | 2.2 kW | Variable frequnecy motor |
| Power of Milling Head Vertical Way Drive Motor | 3 kW | |
| Guide Way of Milling Carriage in Horizontal and Vertical Direction | Heavy duty Precise Linear Guiderail, assembled onto machine base bed and column | |
| Milling Head Power of H I Beam End Face Milling Machine | 7.5 kW | Made in China |
| Hydraulic Oil Cylinder Drive Workpiece Clamping Rack | 1 Group | Conventional or Special made Worktable and Racks |
1) Applicable Workpieces: This range of machine is applied in large scale projects for raw material processing;
2) The max. effective height of workpieces in Heavy duty H I Beam End Face Milling Machine can be up to 4000mm to 6000mm;
3) One of technical challenge on developing such huge size of machine is its sturdy and durable upright mechanical machine column, as you can check from the lefthand photo;
4) Workpiece Placement is by putting it onto platforms, without additional clamping, because of sufficient weight;
5) The common seen models of the equipment are DX4060/ DX4080/ DX5080/ DX6080 Heavy duty large H I Beam End Face Milling Machine.
| Applicable Workpiece Cross Section Height Range | 4,000 ~ 6,000 mm | |
| Adjustable End Milling Working Speed in Horizontal Direction | 150 ~ 800 mm/min. | Inverter VFD |
| Idle Running Speed of Millinging Carriage in Horizontal and Vertical Direction | 1200 mm/min. | Default setting is the fixed speed |
| Adjustable End Milling Working Speed in Vertical Direction | 150 ~ 800 mm/min. | Inverter VFD |
| Power of Milling Head Horizontal Way Drive Motor in Heavy duty Large H I Beam End Face Milling Machine | 4 kW | Variable frequnecy motor |
| Power of Milling Head Vertical Way Drive Motor in Heavy duty Large H I Beam End Face Milling Machine | 5.5 kW | |
| Guide Way of Milling Carriage in Horizontal and Vertical Direction | Heavy duty Precise Linear Guiderail, assembled onto machine base bed and column | |
| Milling Head Power | 7.5 / 9.3/ 11 kW | Made in China |
1) Applicable Workpieces: Working parts with any types of regular and or special outline;
2) Specification Ranges: Servo motor replaces ordinary motor for driving milling head during operation. This is the reason that, CNC Pipe I H Beam End Face Milling Machine is confined to light to medium duty of equipment models;
3) Applicable Models: From CNC-DX0810 to CNC-DX3535;
4) Working Speed Management: With adoption of CNC controller, the original A.C. inverter is not necessary in electrical control system. Working speed is controlled with CNC controller, in CNC Pipe I H Beam End Face Milling Machine;
5) In practical use, common seen models are CNC-DX1520 / CNC-DX3030 / CNC-DX3040 / CNC-DX3530 CNC Pipe I H Beam End Face Milling Machine.
| CNC System of CNC Pipe I H Beam End Face Milling Machine | Beijing STARTFIRE SF 2100C Shanghai FANGLING F 2300/2400/2500 | |
| Applicable Max. Workpiece Cross Section Height Range | 800 ~ 3500 mm | |
| Adjustable End Milling Working Speed in Horizontal Direction | 100 ~ 800 mm/min. | Servo Controller |
| Idle Running Speed of Millinging Carriage in Horizontal and Vertical Direction | 1400 mm/min. | Default setting is the fixed speed |
| Adjustable End Milling Working Speed in Vertical Direction | 100 ~ 800 mm/min. | Servo Controller |
| Power of Milling Head Horizontal Way Drive Motor | 1.5 kW | Servo motor |
| Power of Milling Head Vertical Way Drive Motor | 2 kW | Servo motor |
| Guide Way of Milling Carriage in Horizontal and Vertical Direction | Heavy duty Precise Linear Guiderail, assembled onto machine base bed and column | |
| Milling Head Power of CNC Pipe I H Beam End Face Milling Machine | 7.5 kW, Made in China | |
| Hydraulic Oil Cylinder Drive Workpiece Clamping Rack | 1 Group, Conventional or Special made Worktable and Racks | |
1. Working Property: This is similar to a small scale but sophisticated production line for steel structure use, it is the high end version and combination of CNC Pipe I H Beam End Face Milling Machine;
1) 2 to several sets of tailor made CNC Pipe I H Beam End Face Milling Machine;
2) 4 to several sets of tailor made workpiece clamping brackets, depending on max. length of workpieces;
3) 2 to several sets of tailor made tilting turning working tables;
3. One of business case is: Welding Structure Milling and Facing Center DX1540 for Steel Structure Beam.
1) Covers full range of light to medium sizes of workpieces, in all kinds of shape:
2) Pipe/ Special Designed Cross Section Structure Member;
3) H/ I / Cross / T / BOX Beam;
4) Traditional Steel Structure Industry; Pipe Production/ Bridge Construction/ Building...;
This product is usually applied at end of line for polishing on fabricated structure member, in:
1) H Beam Production Line;
2) T Beam Production Line;
3) BOX Beam Production Line;
4) Or right following H Beam Fabrication Machine;
5) Or deployed at Start of Line for joint of single piece of workpiece into longer joint working parts, working with Welding Rotator, and or Welding Positioner, and or Welding Manipulator, and or Welding Center;
3. When being applied in pipe production, another related equipment with CNC Steel Structure Beam E Pipe End Facing Machine is CNC Pipe Cutting Machine.