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The Definition and Usage of Complex CNC Cutting Machine

 

1. Why we talk about Complex of CNC Cutting Machine?

1) In the product pages of “CNC Cutting Machine”, and “CNC Flame Cutting Machine”, and “CNC Plasma Flame Cutting Machine”, we introduce this product family of widely used 1st operation equipment for plate cutting;
2) In practical application, these CNC Cutting Machine are not only applied as individual equipment, but also sometimes designed, produced and put into use at customer site in the form of machine complex, to fulfil the more complicated and personalized demand from customers.
 
 

2. What is the Form of CNC Cutting Machine Complex?

The complex of CNC Cutting Machine can be in the way of:
 

1) Integrated function into one machine: For example, combining CNC Flame Cutting Machine and CNC Drilling Machine, to be composed into CNC Plate Cutting and Drilling Machine;
2) Integrated machine groups: For example, combining several sets of CNC Plasma Flame Cutting Machine of different configurations, to be composed into Cutting Center;
3) Common Rails of CNC Cutting Machine: For example, CNC Plasma Flame Cutting Machine and CNC Flame Cutting Machine share the same parallel of cutting rails.
 

3. The Benefit of Complex of CNC Plasma Flame Cutting Machine:
 

1) Save budget on equipment purchase, with installation of such versatile CNC Plate Cutting and Drilling Machine;
2) Save workshop land occupation with integrated CNC Cutting Machine;
3) Flexible arrangement of CNC Cutting Machine put into use and operation, adapting to varied requirement of customers;
4) Capability on processing special size and or requirement metal plates, which is impossible to be processed with single individual CNC Cutting Machine;
5) For quick and overall review on product family of CNC Plasma Flame Cutting Machine, please visit summary slides web page “Overview on Wuxi JACK CNC Cutting Machine”.
 

Here we take three examples to illustrate the complex of CNC Plasma Flame Cutting Machine.    

 

      

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Application of Wuxi JACK CNC Cutting Machine Complex

CNC Plate Cutting and Drilling Machine

1. Function of CNC Plate Cutting and Drilling Machine:

1) CNC Plate Cutting and Drilling Machine is the integration of CNC Flame Cutting Machine and CNC Drilling Machine: Under the control of CNC, the machine can carry out flame shape cutting, as well as holes drilling in designated position on steel plate;
2) In CNC Plate Cutting and Drilling Machine, the max. thickness for flame cutting is 100mm; The max. thickness for hole drilling is 80mm;
3) The drilled holes cut from the CNC Plate Cutting and Drilling Machine are unthreaded types, either in the style of single, or plural, or group. The diameter, position, quantity of drilled holes can be controlled precisely in the CNC Plate Cutting and Drilling Machine;
4) Flame cutting is performed same as ordinary CNC Flame Cutting Machine; Drilling holes is implemented by means of mechanical drilling head.
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2. Configuration Arrangement of CNC Plate Cutting and Drilling Machine:

1) The 1st photo: During working of the CNC Cutting Machine complex, steel plate is laid onto cutting platform, and pressed firmly by means of circle of hydraulic jacks surrounding the platform;
2) The 1st photo: CNC flame cutting torch and drilling head share the same piece of moving carriage, which is installed on the front beam of CNC Plate Cutting and Drilling Machine;
3) The 2nd photo: There is drilling cooling system equipped in the CNC Plate Cutting and Drilling Machine: Includes coolant spraying unit, cutting fluid coolant circulating tank, hydraulic valve and pump. The cooling system works in automatic way;
4) The 3rd and 4th Photos: During working of the CNC Plate Cutting and Drilling Machine, operator sits on operation station of the equipment, which consists of CNC controller, operating panel of the CNC Cutting Machine complex, flame cutting gas regulating panel, and chair. The routing of cables and cutting gas along lengthways direction is by way of overhead cable tray alongside cutting platform of the CNC Plate Cutting and Drilling Machine, and go all the way along workshop wall.
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3. Production of CNC Plate Cutting and Drilling Machine:

1) In this complex of CNC Cutting Machine, cutting torch and drilling head have three degrees of freedom:
 

a) The 1st and 2nd Photos: X axis along transverse beam, driven with servo motor of the moving carriage, guided with precise linear guiderail, and transmitted with rack;
b) Y axis along lengthways direction of cutting platform, driven with servo motor of traveling gantry;
c) Z axis along vertical direction, driven with A.C. motor, and guided with precise linear guiderail;
d) During working of the CNC Plate Cutting and Drilling Machine, switch between flame cutting and hole drilling is manipulated by means of switch button;
 

2) Mechanical gantry frame of the CNC Plate Cutting and Drilling Machine:

a) The 3rd photo: Traveling gantry has cross section of double box structure, this gives running of the gantry more stability, durability, and strength, which can withstand impact of long term drilling in the CNC Cutting Machine;
b) The front box structure is similar to gantry beam of ordinary CNC Flame Cutting Machine, with moving carriage as well as cutting torch/ drilling head installed;
c) The rear box structure has its top surface placement of cutting fluid coolant tank;
d) The 4th photo: Operator chair and cable hanging rack of the CNC Plate Cutting and Drilling Machine are assembled onto lateral side of the moving gantry.
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4. Operation of the CNC Plate Cutting and Drilling Machine:

1) Before official working of the CNC Plate Cutting and Drilling Machine, simple shape cutting and hole drilling can be compiled on CNC directly on site. Complicated workpiece program can be made ahead of time, and copied into CNC of the CNC Cutting Machine. This can save cycle time in large degree;
2) Large size thick thickness steel plate should be secured firmly with hydraulic jacks; The drilling head should be checked on its proper status;
3) At any moment during working of the CNC Plate Cutting and Drilling Machine, only one of the function cells is effective: Either flame cutting, or drilling hole. The position of holes is taken as reference on contour of steel plate. So usually the sequence of operation on the CNC Cutting Machine is like this: First perform flame cutting, then hole drilling.
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5. Technical Parameters of CNC Plate Cutting and Drilling Machine:

 Max. Workpiece Width    2,500 mm
 Rail Span    3,500 mm
 Max. Workpiece Length    12,000 mm
 Railway Track    15,000 mm
 Drive for Gantry Movement   Double sided, servo driver Panasonic, model Minas A – 2 pcs.
 Drive for Support of Drilling and Cutting Head   Servo driver Panasonic, model Minas A (Japan) – 1 pcs.
 Drive of Drilling Head Feeding   Motor and Reducer(AFD)
 Drilling Head Quantity   1 Piece
 Max. Drilling Thickness   80 mm
 Cutting Head Quantity   1 Piece
 Cutting Method   Flame Gas: Capacitive sensor of height cutter monitoring
  Cutting thickness – up to 100 mm
 Applicable Gases   Oxygen, Propane
 Min.~Max. Drilling Diameter   10 ~ 50 mm
 Morse Taper   MT5
 Spindle Speed   0~ 1200 rpm
 Drill Feeding Speed Z-Direction   5 ~ 80 mm/min.
 Drilling Head Power   5kW servo motor, model Minas A
 Max. Gantry Movement Speed   9000 mm/min.
 Flame Gas Cutting Speed   50 ~ 1000 mm/min.
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Cutting Center Composed of CNC Plasma Flame Cutting Machine

1. Layout and Arrangement of CNC Flame Cutting Machine Cutting Center:

1) The 1st and 2nd sketch: This cutting center is composed of 3 sets of CNC Cutting Machine: 1 set of CG6000 CNC Plasma Flame Cutting Machine with triple cutting, and 2 sets of CG6000 CNC Flame Cutting Machine;

2) The cutting rails for traveling of 3 CNC Cutting Machine have total length of 26m, applicable for cutting max. length of 18m steel plate;

3) The cutting rail span is 6000mm, applicable for cutting max. width of 5200mm steel plate;

4) The 2nd photo: Cutting torch on the CNC Plasma Flame Cutting Machine is triple cutting style. See below:

 
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2. Function of the CNC Plasma Flame Cutting Machine Cutting Center:

1) This Cutting Center can accomplish beveling along the 4 edges of steel plate. Of which the edge beveling along lengthways direction of steel plate is performed with the middle set of CG6000 CNC Plasma Flame Cutting Machine. The both sides short side beveling is accomplished by means of the 2 sets of lateral side CNC Flame Cutting Machine;
2) The middle set of CNC Plasma Flame Cutting Machine also takes the task of shape cutting. With 1 set of POWERMAX 1650 plasma power supply equipped, it can fulfil both flame and plasma shape cutting;
3) CNC control Flame cutting torch is equipped with capacitance height controller; Triple cutting torch is equipped with mechanical principle height controller;
4) In this Cutting Center, the control of the 3 sets of CNC Plasma Flame Cutting Machine and CNC Flame Cutting Machine are realized individually. Which means, the 3 CNC Cutting Machine can work at the same time.
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3. Technical Parameters of CNC Plasma Flame Cutting Machine Cutting Center:

 Cutting Rail Span   6,000 mm
 Cutting Rail Length   26,000 mm
 Gantry Drive Mode   Double Drive, 2 sets of Servo Motor
 Valid Cutting Width   5,200 mm
 Valid Cutting Length   18,000 mm
 Cutting Rail Specification   24 kg/m, Precise Honing type
 CNC Cutting Machine   1 set of CG6000 CNC Plasma Flame Cutting Machine;
  2 sets of CG6000 CNC Flame Cutting Machine 
 Transverse Guiderail   Heavy duty Precise Guiderail
 Linearity of Main Cutting Rail   0.3 mm/ 1000 mm
 Linearity of Supporting Cutting Rail   0.8 mm/ 1000 mm
 Levelness of Main and Supporting Cutting Rail   ±0.18mm/1000mm
 Max. Single Torch/ Triple Torch Cutting Thickness   150/ 50 mm 
 Cutting Keft Roughness   Ra12.5 ~ 25
 Cutting Precision   ±0.5 mm / 1000 mm
 Longitudinal and Transverse Transmission   Precise Gear and Rack
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1. Configuration and Purpose of Common Rail CNC Plasma Flame Cutting Machine:

1) The 1st photo: As can be find from the photo, this common rail CNC Flame Cutting Machine is applied in steel structure workshop. There is 1 set of strip CNC Flame Cutting Machine and 1 set of CNC Plasma Flame Cutting Machine installed and run on the same set of cutting rails;
2) The 2nd photo: The CNC Flame Cutting Machine has typical configuration applied for steel structure use: 4m span, 9 sets of strip cutting torch, and 2 sets of CNC cutting torch;
3) The 3rd photo: The CNC Plasma Flame Cutting Machine is dedicatedly for shape cutting. It has 1 set of traveling carriage, with both flame cutting torch and plasma cutting torch installed. The plasma power supply is U.S.A Hypertherm HT2000, which has cutting capacity of carbon steel 1~25mm, stainless steel 1~22.5mm; Al 1~22.5mm;
4) The 4th photo: With such configuration, the common rail CNC Plasma Flame Cutting Machine has capability of all material and all thickness cutting, in both strip cutting and shape cutting.

2. Technical Parameters of Common Rail CNC Plasma Flame Cutting Machine:

 CNC Cutting Machine Cutting Center  1 set of CG4000 CNC Plasma Flame Cutting Machine
 1 set of CG4000 CNC Flame Cutting Machine
 Cutting Rail Length   20,000 mm
 Cutting Rail Span   4000 mm
 Configuration of CNC Plasma Flame Cutting Machine  1 set of flame cutting torch (0~ 150 mm thickness)
  1 set of plasma cutting torch (HT2000: 1 ~ 25 mm thickness)
  Share 1 piece of traveling carriage
 Configuration of CNC Flame Cutting Machine   2 sets of CNC Cutting torch; 9 sets of strip cutting torch
 Flame Cutting Speed   100 ~ 1000 mm/min.
 Plasma Cutting Speed   1000~ 3000 mm/min.
  Gantry Idle Traveling Speed   6000 mm/min.
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Working Video of Wuxi JACK CNC Plasma Flame Cutting Machine

Drilling Head and Water Cooling Trial Run in Wuxi JACK CNC Plate Cutting and Drilling Machine

Plasma Cutting Supply, Cutting Torch and Height Controller Validation in Wuxi JACK CNC Plasma Flame Cutting Machine

Wuxi JACK CNC Plasma Flame Cutting Machine Perform Shape Cutting, CNC Controller and Nesting Software 

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CNC Plasma Flame Cutting Machine Blogs

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