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Wuxi JACK Steel Structure BOX H Beam End Face Milling Machine, 

the First Class Tool for Customer!

Superior Quality Workpieces from Wuxi JACK Pipe/ BOX / Steel Beam End Face Milling Machine

As top grade Chinese professional supplier in industry, Wuxi JACK End Face Milling Machine covers full range of size and control mode:

1. Conventional BOX H Beam End Face Milling Machine:

Controlled with A.C. inverter and relays, these machines give machining on “common 90° corner angle” end face steel structure parts:
BOX Beam
H Beam
Cross Beam
Large Steel Structure

2. Pipe and Steel Structure Beam CNC End Face Milling Machine:

Controlled with CNC system, this series machines are very useful to mill on round and “special” end face working parts, making it a more powerful and versatile equipment for customer choice:

3. Steel Structure Beam Milling and Facing Center:

As sophisticated machine group, it is composed of 2~ 3 sets of CNC End Face Milling Machine, with special made turning table and workpiece holding racks, to accomplish on more complicated tasks in high efficiency:

The Best Selling Models of Wuxi JACK Conventional and CNC End Face Milling Machine

As first class technical based Chinese manufacturer, Wuxi JACK is one of the few Chinese companies, who has exceeding business achievement and rich experience, on developing full range models of steel structure BOX H Beam End Face Milling Machine:
1) Standard models (DX12xx ~ DX15xx): Corresponds to the max. effective end face milling height of from 1200mm to 1500mm;
2) Large models (DX4080 ~ DX6080) and small models (DX08xx ~ DX10xx) special size Steel Beam End Face Milling Machine;
3) Medium large models (DX20xx to DX35xx, for example, DX3550, DX2040, etc.)
4) Steel Structure Cross BOX H Beam CNC End Face Milling Machine.
All the models of Wuxi JACK machines on steel structure Beam end face milling, have much better and steady performance, which are our superiorities and selling point:
DX1530
DX1520
DX4080
DX1015
DX3030
CNC-DX1215
CNC-DX1520
DX6080
DX1416
DX2020
CNC-DX2525
CNC-DX3030

Newly conventional and medium large models of Steel Structure BOX H Beam End Face Milling Machine in the year 2025:

CNC-DX2040 for East Europe
DX2545 for East Europe
DX1520 for Chinese Sichuan Customer
DX3535 for Vietnam

Work Videos of Wuxi JACK Steel Beam End Face Milling Machine

Related link on thematic web page: Videos of Wuxi JACK H Beam End Face Milling Machine

Wide Range Models of Wuxi JACK Steel Beam End Face Milling Machine

As leading supplier on Pipe/ BOX and H Beam End Face Milling Machine in industry, Wuxi JACK takes lead on supplying full range of product models for customer, to fulfil tasks of machining on different steel structure workpieces:
  Model Max. Milling Height Stroke Max. Milling Horizontal Stroke Control System
Smallest DX0815 800 mm 1500 mm A.C. inverter and Relay
Largest DX6080 6000 mm 8000 mm A.C. inverter and Relay
Horizontal and Vertical Milling Speed / Milling Head Idle Speed 150 ~ 800 mm/min. / 1200 mm/min.
Milling Head Power 7.5kW/ 9.3kW/ 11kW
Milling Head Horizontal and Vertical Movement Guide Heavy duty high precision ball bearing linear guiderail
Milling Head Horizontal Movement Drive Motor 2.2kW ~ 4kW, depending on model of H Beam End Face Milling Machine
Milling Head Vertical Movement Drive Motor 3kW ~ 5.5 kW
Workpiece Hydraulic Fix Table 2~ 3 groups of racks, for models DX08xx ~ DX35xx
Steel Structure BOX H Beam and Pipe CNC End Face Milling Machine
Smallest CNC-DX0815 800 mm 1500 mm CNC system
Largest CNC-DX35xx 3500 mm Customer designate CNC system
Horizontal and Vertical Milling Speed / Milling Head Idle Speed 100 ~ 800 mm/min. / 1400 mm/min.
Milling Head Power 7.5kW (Note: Because CNC End Face Milling Machine do not have large model, limited by available power of servo motor)
Milling Head Horizontal and Vertical Movement Guide Heavy duty high precision ball bearing linear guiderail
Milling Head Horizontal Movement Drive Motor 1.5 kW ~ 2.2 kW servo motor
Milling Head Vertical Movement Drive Motor 2kW ~ 3kW servo motor
Workpiece Hydraulic Fix Table Same as A.C. relay control H Beam End Face Milling Machine

Classification on Wuxi JACK Steel Structure BOX H Beam End Face Milling Machine

As renowned technical based Chinese supplier, Wuxi JACK supplies full range of End Face Milling Machine. Based on the max. effective milling height stroke and cross section of workpieces, DX series machine on end face milling, can be further divided into 4 general groups of:

1. Standard Size BOX and H Beam End Face Milling Machine: 

The typical models are DX12xx and DX15xx, especially DX1215 and DX1520 models;

2. Special Size Steel Beam End Face Milling Machine:

1) Light duty:The typical models are DX08xx and DX10xx;
2) Heavy duty:The typical models are from DX20xx (Workpiece the max. height is 2000mm) and DX60xx;

3. Pipe and Steel Structure BOX H Beam CNC End Face Milling Machine:

The max. height of workpiece range is from 1000mm (CNC-DX10xx) to 3500mm (CNC-DX35xx);
4. Welding and Facing Center: Machine complex of special made CNC End Face Milling Machine, together with tailor designed workpiece handling and securing system
 
The related detailed parameters of each group are listed at ending section of this page.

Unique Technical Strength of Wuxi JACK Steel Beam End Face Milling Machine

Wuxi JACK machines have sequence of obvious and “hidden” merits, which distinguishes Wuxi JACK machines from other suppliers:

1. The 7.5/ 9.3/ 11kW High Power Milling Head in Steel Structure BOX H Beam End Face Milling Machine:

Wuxi JACK adopts with Chinese mainland produced 7.5kW HD750 for majority conventional models, and TAIWAN E-LONG brand 9.3/ 11kW for large models under customer requirement;
Other company selects TX-32A, which is also produced in Chinese mainland, but with much inferior quality than HD750:
1) TX-32A is originally 5.5kW. The 7.5kW is only nominal power, not actual;
2) For adjusting on milling head spindle revolutionary speed, the TX-32A need to be uncovered and replacing gear, time consuming and inconvenient; While HD750 and E-LONG milling heads just turning on handwheel on cover of milling, convenient and highly efficient.

2. Hydraulic Drive Workpiece Clamping Table in Small to Medium duty BOX and H Beam End Face Milling Machine:

1) Significance: This is one of the excellent features of our machines: Not only standard design tables for holding on common workpieces, but also special designed table for special end face workpiece;
2) Why Need Workpiece Clamping Table: Workpieces of small to medium End Face Milling Machine has light weight and small size working parts. If not secured firmly and reliably, the workpieces may grow shaky during end face milling operation, which will do great harm on facing milling performance, and bring along inferior end facing quality;
3) Special Design: In case of special working parts, hydraulic clamping table of machine will be special designed by Wuxi JACK engineering team;
4) Wuxi JACK Leading Strength: Diversified hydraulic clamping table embodies technical strength of End Face Milling Machine supplier; As you check from the above photos, Wuxi JACK always ranks top in industry on this regard.

3. Heavy duty High Precision Ball Bearing Linear Guiderail in Steel Beam End Face Milling Machine:

1) Linear Guiderail Influence on Milling Operation: This unit is crucial to guarantee on smooth/ stable / precise movement of milling head along both X and Y axis, and hence milling performance. Linear guiderail accounts for high manufacturing cost of the machine;
2) Other Supplier: Comparatively, the guide rail equipped in other producers: Welding type guide rail, made of 45# steel guide rail, which deteriorates rapidly with time going.

4. Unique Technical Strong Points and Leading Edge of Wuxi JACK Steel Structure BOX H Beam End Face Milling Machine:

1. Top Market Share: This is flagship product of Wuxi JACK. Over the past decades from the year 2009, we have delivered over five hundred sets of Steel Beam End Face Milling Machine of various models/ designs/ specifications/ control way, for customers across the globe;

2. Cutting Edge Technique of Wuxi JACK Steel Beam End Face Milling Machine:

There are many advanced and exclusive functions with our equipment. For example:
1) Wide variety design workpiece fixture;
2) 0°~45° slant facing – Shown in the above 2nd photo;
3) Rich choice on different models of CNC End Face Milling Machine;
4) Heavy duty large models: DX4080/ DX5080/ DX6080
These all takes lead in industry on supplying conventional and CNC machines;
3. Full Line Models: Wuxi JACK has genuine capability on developing full line of machines on steel structure BOX and H Beam end face milling, which distinguish ourselves from other suppliers in the industry;
4. For quick understanding on our products, please visit slides page “Advantage of Wuxi JACK H Beam End Face Milling Machine”.

Wuxi JACK Pipe and Steel Structure BOX H Beam CNC End Face Milling Machine

1. Why We introduce CNC Control Pipe and BOX H Beam End Face Milling Machine:

1) When customers source on CNC controlled machines on steel structure Beam end face milling, we promise you, the only best solution is from Wuxi JACK. No other Chinese companies, possibly the entire world, have competitive capability, on supplying large model and CNC machines for customers;
2) Wuxi JACK has designed and produced over 100 sets of different models of BOX H Beam CNC End Face Milling Machine since 2012, from CNC-DX0815, to CNC-DX3540, for customers:
CNC-DX0815
CNC-DX1215
CNC-DX1520
CNC-DX3540
3) Without CNC, end face milling operation on special and circular end face steel structure workpieces will be very time consuming, with inferior precision of finished working parts:
4) without CNC, in ordinary control machine, working staff need to toil on facer blade aiming. With CNC, such annoyance can be removed. The end face milling operation on difficult workpieces grow easy and friendly;

 

2. Development and Technical Features of Steel Beam CNC End Face Milling Machine:

1) For over decades, DX series structure member H Beam End Face Milling Machine is confined to steel structure application for H Beam/ I Beam/ BOX Beam;
2) Over the past 10+ years, with higher demand on design of steel structure projects, as well as the machine being expanded to application in more industries, working on other kinds of workpieces such as pipe, or with those cut holes inside, more and more “special” shape workpieces necessary on end face milling appears. Echoing this market demand, CNC was introduced to the machine;
3) By means of CNC controller, inverter is not necessary in CNC controlled H Beam End Face Milling Machine, for managing on end face milling speed along horizontal and vertical direction; The pipe end facing job can be realized with the quickest tool setting, working staff do not need to toil on jogging facer blade along X and Y axis;
4) The remaining main units of the DX series machine: Milling head/ machine frame/ Linear guiderail/ Hydraulic table/ Cable wiring, are all the same with ordinary type machines.

 

3. Control Axis of CNC Steel Structure BOX H Beam End Face Milling Machine:

1) CNC machine has 2 controlling axis of X (Horizontal) and Y (vertical), within the vertical plane. Comparatively, in CNC Strip Plate Cutting Machine, the controlling plane of X and Y is in horizontal plane;
2) Usually, the left bottom corner of workpiece is taken as zero point of the CNC managing end face milling operation;
3) The extension and shrink of facer blade can be viewed as the 3rd axis of machine, with stroke of 100mm, but not controlled in the CNC system. It is manually adjusted instead;

 

4. Wider Range of Facing Speed in CNC Controlled Steel Beam End Face Milling Machine:

1) In conventional machine, the face milling speed is adjustable within the scope of around 8~ 10 times: 100~ 800mm/min., controlled by means of A.C. inverter;
2) Comparatively, CNC controller can put the wider range of speed control into reality: Not only within certain definite speed range (One time base), but also make the whole speed range times with the figure bigger than 1 (Such as 2/3..) Or less than 1 (Such as 0.5…);

 

5. Capability of CNC Controller in Pipe and Steel Structure BOX H Beam CNC End Face Milling Machine:

CNC controller is the commanding center of any CNC machine. It gives the machine below helpful abilities:

1) Breakpoint Continuation in CNC BOX H Beam End Face Milling Machine:

a) Application Background: Depending on diameter of pipe, the cycle time for end face milling on one piece of the workpiece varies from around 30 min. to 1 hour. During the period of valid working hour of 6.5~ 7 hours within one shift, sometimes end face milling on a large workpiece needs to be paused for next shift/ day working --- Considering the target of best OEE, and having the best time utilization and least waste of idle time, such condition is not rarely happened in the daily work;
b) The function of breakpoint continuation gives the CNC End Face Milling Machine to resume its paused job within the shortest time and best accuracy, making sure the end face milling effect same as one time job accomplished;
2) Multi-Language Operating Interface:
The early stage of CNC controller took English as its working language. With popularity of CNC machines, all the major languages worldwide, including Chinese/ Spanish/ Russian/ French, etc. are adopted into CNC controller, and can be switched conveniently within seconds;

3) Original Track Return in CNC H Beam End Face Milling Machine:

Sometimes during work, we may want to have certain segment of workpiece rim to be end faced again--- Then with the help of CNC controller, facer blade of milling head can return reversely to the expected starting point. This function is especially useful for applications of higher demand on end face milling operation quality;
4) Selection on Certain Segment:
Also, similarly, at the completion of full circle, or at the beginning, or in the middle of end face milling operation, we may want to have end face milling jump to certain segment of workpiece rim specifically. With corresponding command, this step can be realized very easily in the machine: CNC can control on milling head and hence facer blade moving forward to the target point.

Workpiece Fixture of Wuxi JACK DX1416 Steel Structure BOX H Beam End Face Milling Machine

Here we take special designed workpiece clamping table of DX1416 as example:

1. Specialty and Application of DX1416 Metal Structure BOX H Steel Beam End Face Milling Machine:

1) Specifications: For this DX1416 model, its max. end facing stroke of 1,400mm in vertical direction and 1,600mm in horizontal direction implies section shape of its workpiece approximates to square, which is verified with structure of its special designed hydraulic fixture: An enclosed square frame, with a piece of hydraulic oil cylinder installed at and going through its bottom;
2) What’s more, as can be seen from the above photos, there is a piece of 1,000mm long extension rod at the bottom of the cylinder. From this we can draw conclusion that some of workpieces to be milled in this End Face Milling Machine are very small, around 400~ 500mm size;
3) Such specification is uncommon for product group of H Beam End Face Milling Machine: Currently in this field the frequently used are DX12xx/ DX15xx (Like DX1215/ DX1520/ DX1540…), for end facing height of 1,200mm/ 1,500mm respectively. So, DX1416 is a tailor made model of machine;
4) Application Field: So, where is this dimension and type of machine to be used? The customer also comes from steel structure industry, in the subdivided areas of Buildings Construction/ Stadium Construction, etc.

 

2. Role of Workpiece Fix BOX H Beam End Face Milling Machine:

1) Function: In small and medium models of End Face Milling Machine, DX20xx and smaller ones, workpiece should be fixed into its bracket with heavy hydraulic force. It is like hydraulic jacks for Edge Milling Machine;
2) Variety of Design: Small and medium size workpieces need to be clamped firmly with its bracket. Depending on specific workpiece to be machined, we design various custom made hydraulic drive bracket. There are variations of this important mechanism for Steel Beam End Face Milling Machine. Definitely, it has very similar function as Welding Fixture, only differs in type of process technology: End facing versus welding;

 

3. Fix Workpiece into Steel Structure BOX H Beam Conventional and CNC End Face Milling Machine:

Taking the “leading role” of this product section, the DX1416 model as example, for proper loading in of the workpiece,
1) The extension rod needs to be removed from the square frame ahead of time, to leave sufficient space for workpiece coming in;
2) For the same reason, the oil cylinder should be retracted to its original position at top of the square frame;
3) The workpiece should be extended or “inserted” into the square frame from external side (The side away from main body of the H Beam End Face Milling Machine), and laid on the bracket;
4) Then, based on side length of workpiece, you can make decision whether the extension rod to be used or not. Out of reach on the oil cylinder, the extension rod should be applied;
5) Jog down the cylinder by means of toggle switch on operating panel, until the cylinder presses the workpiece firmly.

Powerful Functions of Wuxi JACK Steel Structure BOX H Beam End Face Milling Machine

The lefthand scrolling photos: Work moments of different models Wuxi JACK Steel Beam End Face Milling Machine, and its finished workpieces

 

1. Wide Range of Machine Size: From model DX08xx (The maximum end face milling height of 800mm), to DX6080 (The maximum end face milling height of 6000mm);
2. Suitable on All Types of Workpiece End Face Contour: From traditional 90° right angle cross section (H Beam/ BOX Beam/ T Beam/ Cross Beam), to circular and any special cross section shape, all applicable for CNC End Face Milling Machine;
3. Workpiece Fixture: From common hydraulic drive brackets, to tailor design clamping tables for special workpieces;
4. Turn Key Project: From single set of the machine, to Milling and Facing Center which is composed of several sets of Steel Structure BOX H Beam CNC End Face Milling Machine…
In all, there is always proper solution for customers to meet specific demand on end face milling operation.

Technical Brief on 4 Major Types of Wuxi JACK Steel Beam End Face Milling Machine

1. Standard Models: Light duty to medium duty: DX08xx to DX15xx;
2. Special Size: Medium Large to Large size Heavy duty: DX20xx to DX60xx;
3. CNC End Face Milling Machine: CNC-DX08xx to CNC-DX35xx;
4. Steel Structure Workpieces Milling and Facing Center: With several sets of H Beam CNC End Face Milling Machine, and tailor made hydraulic turning work table.

2. Medium Large BOX H Beam End Face Milling Machine

1) Applicable Workpieces: This scope is the intermediate product between standard models and heavy duty large models. It is used for performing end face milling on workpieces with diameter or side height of 2000mm to 3000mm;
2) The frequently selected models are DX2040 / DX2060 / DX3030 Casting Base / DX3030 / DX3050;

 

Technical Parameters of Medium Large Steel Beam End Face Milling Machine:

1. Standard Models BOX H Beam End Face Milling Machine

1) Extensive Use: This scope of machine has the widest applicating range and the largest selling volume, which is a prerequisite machine for steel structure use;
2) The frequently selected models are DX0820/ DX1015/ DX1215/ DX1520/ DX1530/ DX1540. Especially DX15xx series: DX1520/ DX1530/ DX1535/ DX1540...

 

Technical Parameters of Standard BOX H Beam End Face Milling Machine:

 
 

3. Large Steel Beam End Face Milling Machine

1) Niche Product: This range of machine has relatively small using volume in the market, and only minority of suppliers in the industry has capability to develop and produce it;
2) The typical models are DX4060 / DX4080 / DX5080 / DX6080.

 

Technical Parameters of Heavy duty Large Steel Beam End Face Milling Machine:

 

4. Pipe and Steel Structure BOX H Beam CNC End Face Milling Machine

1) Workpiece Size: The effective vertical end face milling stroke covers standard model and medium large size: From 800mm (CNC-DX08xx) to 3500mm (CNC-DX35xx);
2) Applicable Workpiece Type: Shown in the right hand photo, CNC controlled pipe and BOX H Beam End Face Milling Machine is especially applicable for workpieces with end face outline of round/ special shape;
3) The most often selected model is from CNC-DX15xx to CNC-DX35xx. For example: CNC-DX1520 / CNC-DX3030 / CNC-DX3530 / CNC-DX3535;
4) Milling Head Driving Motor: Equipped with servo motor, CNC machines are not applied to heavy duty models.

 

Technical Parameters of Steel Structure Beam CNC End Face Milling Machine:

4. Steel Structure H Beam Milling and Facing Center

1) Uniqueness: This is the high end and sophisticated machine group of CNC End Face Milling Machine. It is tailor made based on specific customer demand;
2) Wuxi JACK Position: Same as Heavy duty models, only very few companies have real ability on designing and manufacturing Milling and Facing Center. Wuxi JACK is the excellent one;
3) Successful Business Case is for a Belarus customer on Steel Structure Milling and Facing Center in 2011, which is composed of 2 sets of CNC-DX1530 CNC End Face Milling Machine, and 5 groups of workpiece clamping tables.

 

Technical Parameters of Structure Milling and Facing Center

Because it is special made, there is no common technical parameters.

 

Application and Related Equipment of Steel Structure BOX H Beam End Face Milling Machine

 

1. Similar Working Principle Equipment:

1) Same as XBJ series Edge Milling Machine, DX series Steel Beam End Face Milling Machine is another important pre-machining 1st operation equipment on end face polishing;
2) The difference is, Edge Milling Machine works on sheet metal steel plate, while End Face Milling Machine works on steel structure workpieces;
2. Working Station: As EOL (End of Line) equipment, BOX H Beam End Face milling Machine is deployed at finishing station of steel structure production line: BOX/ T/ H Beam Production Line, or right following 3 in 1 H Beam Fabrication Assembly Welding Straightening Machine;

3. Expanded Application of Steel Structure BOX H Beam End Face Milling Machine:

With coming up of:
1) Heavy duty large models (DX4080/ DX5080/ DX6080);
2) CNC control models;
This product family of Steel Beam End Face Milling Machine is extended its use beyond the scope of traditional Steel Structure Industry, especially BOX Beam and H Beam production, to the more wider range of Offshore Derrick/ Bridge Construction/ Civil Engineering/ Pipeline Construction/ Water Conservancy and Hydropower/ Oil and Gas Pipeline Industry, etc.;
And, heavy duty large Steel Beam End Face Milling Machine often works with Girder Automatic Welding Machine, and Large Pipe Welding Machine, etc.

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FAQ on Wuxi JACK Steel Beam End Face Milling Machine

Blogs on Steel Structure BOX H Beam Conventional and CNC End Face Milling Machine

WUXI AMASS MACHINERY CO., LTD
WUXI JACK TECHNOLOGY CO., LTD
0510-83297829
English Language: 15852755799; 
Chinese Language: 13621515089
No. 2, Ouyang Road, Luoshe Town, Wuxi City, Jiangsu Province, China

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