Controlled with CNC system, this series machines are very useful to mill on round and “special” end face working parts, making it a more powerful and versatile equipment for customer choice:
As sophisticated machine group, it is composed of 2~ 3 sets of CNC End Face Milling Machine, with special made turning table and workpiece holding racks, to accomplish on more complicated tasks in high efficiency:
Model | Max. Milling Height Stroke | Max. Milling Horizontal Stroke | Control System | |
Smallest | DX0815 | 800 mm | 1500 mm | A.C. inverter and Relay |
Largest | DX6080 | 6000 mm | 8000 mm | A.C. inverter and Relay |
Horizontal and Vertical Milling Speed / Milling Head Idle Speed | 150 ~ 800 mm/min. / 1200 mm/min. | |||
Milling Head Power | 7.5kW/ 9.3kW/ 11kW | |||
Milling Head Horizontal and Vertical Movement Guide | Heavy duty high precision ball bearing linear guiderail | |||
Milling Head Horizontal Movement Drive Motor | 2.2kW ~ 4kW, depending on model of H Beam End Face Milling Machine | |||
Milling Head Vertical Movement Drive Motor | 3kW ~ 5.5 kW | |||
Workpiece Hydraulic Fix Table | 2~ 3 groups of racks, for models DX08xx ~ DX35xx | |||
Steel Structure BOX H Beam and Pipe CNC End Face Milling Machine | ||||
Smallest | CNC-DX0815 | 800 mm | 1500 mm | CNC system |
Largest | CNC-DX35xx | 3500 mm | Customer designate | CNC system |
Horizontal and Vertical Milling Speed / Milling Head Idle Speed | 100 ~ 800 mm/min. / 1400 mm/min. | |||
Milling Head Power | 7.5kW (Note: Because CNC End Face Milling Machine do not have large model, limited by available power of servo motor) | |||
Milling Head Horizontal and Vertical Movement Guide | Heavy duty high precision ball bearing linear guiderail | |||
Milling Head Horizontal Movement Drive Motor | 1.5 kW ~ 2.2 kW servo motor | |||
Milling Head Vertical Movement Drive Motor | 2kW ~ 3kW servo motor | |||
Workpiece Hydraulic Fix Table | Same as A.C. relay control H Beam End Face Milling Machine |
1. Standard Size BOX and H Beam End Face Milling Machine:
2. Special Size Steel Beam End Face Milling Machine:
1) Light duty:The typical models are DX08xx and DX10xx;
2) Heavy duty:The typical models are from DX20xx (Workpiece the max. height is 2000mm) and DX60xx;
3. Pipe and Steel Structure BOX H Beam CNC End Face Milling Machine:
The lefthand scrolling photos: Work moments of different models Wuxi JACK Steel Beam End Face Milling Machine, and its finished workpieces
1. Wide Range of Machine Size: From model DX08xx (The maximum end face milling height of 800mm), to DX6080 (The maximum end face milling height of 6000mm);
2. Suitable on All Types of Workpiece End Face Contour: From traditional 90° right angle cross section (H Beam/ BOX Beam/ T Beam/ Cross Beam), to circular and any special cross section shape, all applicable for CNC End Face Milling Machine;
3. Workpiece Fixture: From common hydraulic drive brackets, to tailor design clamping tables for special workpieces;
4. Turn Key Project: From single set of the machine, to Milling and Facing Center which is composed of several sets of Steel Structure BOX H Beam CNC End Face Milling Machine…
In all, there is always proper solution for customers to meet specific demand on end face milling operation.
1. Standard Models: Light duty to medium duty: DX08xx to DX15xx;
2. Special Size: Medium Large to Large size Heavy duty: DX20xx to DX60xx;
3. CNC End Face Milling Machine: CNC-DX08xx to CNC-DX35xx;
4. Steel Structure Workpieces Milling and Facing Center: With several sets of H Beam CNC End Face Milling Machine, and tailor made hydraulic turning work table.
1) Applicable Workpieces: This scope is the intermediate product between standard models and heavy duty large models. It is used for performing end face milling on workpieces with diameter or side height of 2000mm to 3000mm;
2) The frequently selected models are DX2040 / DX2060 / DX3030 Casting Base / DX3030 / DX3050;
1) Extensive Use: This scope of machine has the widest applicating range and the largest selling volume, which is a prerequisite machine for steel structure use;
2) The frequently selected models are DX0820/ DX1015/ DX1215/ DX1520/ DX1530/ DX1540. Especially DX15xx series: DX1520/ DX1530/ DX1535/ DX1540...
1) Niche Product: This range of machine has relatively small using volume in the market, and only minority of suppliers in the industry has capability to develop and produce it;
2) The typical models are DX4060 / DX4080 / DX5080 / DX6080.
1) Workpiece Size: The effective vertical end face milling stroke covers standard model and medium large size: From 800mm (CNC-DX08xx) to 3500mm (CNC-DX35xx);
2) Applicable Workpiece Type: Shown in the right hand photo, CNC controlled pipe and BOX H Beam End Face Milling Machine is especially applicable for workpieces with end face outline of round/ special shape;
3) The most often selected model is from CNC-DX15xx to CNC-DX35xx. For example: CNC-DX1520 / CNC-DX3030 / CNC-DX3530 / CNC-DX3535;
4) Milling Head Driving Motor: Equipped with servo motor, CNC machines are not applied to heavy duty models.
1) Uniqueness: This is the high end and sophisticated machine group of CNC End Face Milling Machine. It is tailor made based on specific customer demand;
2) Wuxi JACK Position: Same as Heavy duty models, only very few companies have real ability on designing and manufacturing Milling and Facing Center. Wuxi JACK is the excellent one;
3) Successful Business Case is for a Belarus customer on Steel Structure Milling and Facing Center in 2011, which is composed of 2 sets of CNC-DX1530 CNC End Face Milling Machine, and 5 groups of workpiece clamping tables.
Because it is special made, there is no common technical parameters.
1) Same as XBJ series Edge Milling Machine, DX series Steel Beam End Face Milling Machine is another important pre-machining 1st operation equipment on end face polishing;
2) The difference is, Edge Milling Machine works on sheet metal steel plate, while End Face Milling Machine works on steel structure workpieces;
2. Working Station: As EOL (End of Line) equipment, BOX H Beam End Face milling Machine is deployed at finishing station of steel structure production line: BOX/ T/ H Beam Production Line, or right following 3 in 1 H Beam Fabrication Assembly Welding Straightening Machine;
With coming up of:
1) Heavy duty large models (DX4080/ DX5080/ DX6080);
2) CNC control models;
This product family of Steel Beam End Face Milling Machine is extended its use beyond the scope of traditional Steel Structure Industry, especially BOX Beam and H Beam production, to the more wider range of Offshore Derrick/ Bridge Construction/ Civil Engineering/ Pipeline Construction/ Water Conservancy and Hydropower/ Oil and Gas Pipeline Industry, etc.;
And, heavy duty large Steel Beam End Face Milling Machine often works with Girder Automatic Welding Machine, and Large Pipe Welding Machine, etc.