1) Attached is a set of CNC-DX3030 Welding Structure beam CNC End Face Milling Machine working at a Steel Structure facility;
2) You can see that there is a piece of 800~900mm height BOX Beam just finished end facing from the CNC End Face Milling Machine;
3) So, what can this set of CNC H Beam End Face Milling Machine do for customer?
1) The 2nd photo was taken at another customer site, on the same model of equipment: A set of CNC-DX3030 CNC Pipe End Face Milling Machine;
2) Thanks on powerful function of CNC controller, structure of workpiece to be end faced in this CNC End Face Milling Machine sees no limit: Traditionally, the H Beam End Face Milling Machine was basically put into use at Steel Structure industry, for workpieces of H Beam/I Beam/BOX Beam;
2) Now, with the introduction of CNC controller, connotation of the H Beam End Face Milling Machine is expanded to wider range of workpiece, out of those made with right angle and straight edge, but also “special” shapes as well, such as round/ oblique line/ curve, etc., making the machine coming into being CNC Structure Member End Face Milling Machine, rendering service for customers from all industries involving Pipe Structure Member/ Special Shape Structure Member… For example: Oil and Gas Pipeline/ Chemical Plant/ Bridge Construction, etc.;
3) The function of this CNC-DX series CNC H Beam End Face Milling Machine is similar to XBJ/SXBJ/ FXBJ series Edge Milling Machine: For machining end face or edge before next step of operation, especially welding;
4) The difference between Edge Milling Machine and CNC End Face Milling Machine lies in type of workpiece to be machined: Structure members in DX series H Beam End Face Milling Machine, compared with metal plates in XBJ/SXBJ series Edge Milling Machine;
5) Working Unit: Both the Edge Milling Machine and Pipe End Face Milling Machine share the same specie of working unit: The 7.5kW/ 9.3kW milling head (Please see the 3rd photo). This is the reason in people’s mind, DX/CNC-DX-series CNC Structure Member End Face Milling Machine and XBJ/SXBJ/ FXBJ series Edge Milling Machine often reminds with each other.
a) The secret and answer on this question lies in the 4th photo:
b) The closed loop negative feedback controlling and management loop composed of CNC system→ Servo controller →Encoder → Servo motor;
2) In essence, CNC system is “brain” of the DX series CNC Pipe End Face Milling Machine, and servo controller is “brain” of machine driving system. They work together and communicate with each other through interface port of RS232. Both the units have HMI (Human machine interface) for working staff of the equipment to manage and track on working process, during work of the DX series CNC H Beam End Face Milling Machine;
3) The steel structure workpieces itself do not have strict demand on precision; But its end facing operation involves precision requirement: On surface roughness of finished workpiece, which is guaranteed with facing cutter of the DX series CNC Structure Member End Face Milling Machine, and contour accuracy of machined end face represented with positioning precision, which is guaranteed with the above mentioned control and driving system of the DX series CNC End Face Milling Machine;
4) CNC system of the DX series CNC H Beam End Face Milling Machine is migrated from CNC Strip Plate Cutting Machine. For this reason, operating interface of the CNC has many instructions and presentations for cutting and piecing process. On the other hand, it does not influence operation in DX series CNC H Beam End Face Milling Machine --- The operation is simpler in terms of CNC management, and less command used in the working process;
5) As a complement: The 5th photo shows an operator was cleaning working site of the CNC Pipe End Face Milling Machine at completion of one shift work--- Yes, facing and end milling operation of the H Beam End Face Milling Machine usually generate many scraps, and the fine CNC Servo systems of the machine call for a clean environment;
6) Although as supplier of the CNC H Beam End Face Milling Machine, Wuxi JACK gives full proof protection on the machine control and driving system, for best and longest service terms of the DX-series CNC H Beam End Face Milling Machine, be sure to pay attention on contamination of the machine.
For this CNC DX3030 Pipe and CNC H Beam End Face Milling Machine:
No. | Parameter | CNC DX3030 Structure Member CNC End Face Milling Machine | |
1 | Suitable Workpiece Max. Cross Section Size Height × Width= | 3000 ×3000 mm | |
2 | Fitting Section Shape of Workpiece | Square/ Rectangle/ Triangle/Round/Curve/H ... All | |
3 | Horizontal End Face Milling Speed | 0.1~0.8 m/min | Working speed, controlled with CNC controller |
4 | Facing Carriage Idle speed in horizontal and vertical direction | 1.4 m/min | Fixed speed |
5 | Vertical End Face Milling Speed | 0.1~0.8 m/min | Working speed, controlled with CNC controller |
6 | X& Y- Axis End Face Milling Guide |
Heavy duty Precise Linear Guiderail, assembled onto machine body | |
7 | CNC Sytem | SF-2100C | Beijing STARTFIRE |
8 | Horizontal Driving Motor | 1.5 kW | Panasonic Servo A6 series |
9 | Vertical Driving Motor | 2.0kW | Panasonic Servo A6 series |
10 | Milling Head Power | 7.5 kW | Made in Chinese mainland |
11 | Milling Head Spindle Revolution | 75~420 rpm | 6-grade Revolution adjustable |
12 | Diameter of Facing Cutter | Ø125~250 mm | Ø 200 mm equipped with machine |
13 | Milling Head Spindle Stroke | L=100 mm | |
14 | Hydraulic Workpiece Rack | 1 set | 1 set of pump station; Quantity of racks depends on length of workpiece |
15 | Electricity Power Specification | 3P AC380V,50Hz,15kW for China mainland |