1) Pipe Size: In this applicating case, customer need to produce beveled pipe with max. diameter of Φ660mm, which is slightly bigger than the conventional size Φ600mm series equipment;
2) Besides, the smallest diameter is Φ48mm, compared with the minimum Φ80mm in Φ600mm series;
3) Correspondingly, the workpiece pipe chuck claw fixture in this CP5-660/12 model machine on 5 Axis CNC control pipe cutting, need to be tailor made: (Fig.1)
2. Thermal Cutting Way:
Thickness of pipe wall is in the range of 5mm~ 50mm, which is applicable for Oxygen Acetylene flame cutting;
3. Pipe Beveling in Flame 5 Axis CNC Pipe Cutting Machine: (Fig.2)
Shown in the above photo, the chamfering angle in this CNC-CP5-660/12 model machine is in the range of -45°~ +45°, which is controlled with A axis and B axis;
4. Correspondingly, the X/ Y/ Z/ A /B axis in Flame 5 Axis CNC Pipe Intersection Cutting Machine is shown as below: (Fig.3)
In this 5 Axis CNC control machine on pipe cutting, 4 axis are interlocked:
1) X axis is for controlling cutting torch movement along pipe length;
2) Y axis is for managing pipe rotation infnitely;
3) A axis is for controlling cutting torch tilting along pipe radius;
4) B axis is for controlling cutting torch tilting along pipe length direction;
5) Only the Z axis for controlling cutting torch elevation is controlled independently during pipe cutting operation;
1) Shown in the above photo, considering the small diameter pipes (Φ660mm) and corresponding short height of the pipe cutting, standing type operating stand with CNC controller assembled on its top section is appropriate:
CNC controller monitor interface on controlling pipe cutting process: (Fig.5)
2) Shown in the above photo, CNC and software have friendly Human Machine Interface, easy to command and operate, professional control hardware and software used for 5 Axis CNC controlling pipe cutting job, and has the merit of convenient program, easy learning and available upgrade;
1) Shown in the above photo, the horizontal beam for pipe lengthways movement is fixed at the top section of the CNC Pipe Cutting Equipment, avoiding spark generated during pipe cutting process damaging guiderail;
2) Base bed of the CP5-660/12 model 5 Axis model machine is in the form of solid box frame, which is installed firmly into workshop floor;
3) The longitudinal and vertical moving unit of cutting torch are guided with precise ball bearing linear guideway: (Fig.7)
4) Pipe Fixture: Shown in the above photo, workpiece holding in CP5-660/12 model 5 Axis CNC Pipe Cutting Machine is chuck claw type. Comparatively, for large specifications, such as Φ2500mm model machine, it is friction roller type;
1) The precision gear reducers of the 5 axis equipment are imported from Germany, of small clearance and high accuracy;
2) Servo drive is Japan Panasonic brand A.C. system, reliable and stable. In one set of the 5 axis machine, there are 5 sets of servo driver and servo motor;
5. In a word, with 20 years of development, Wuxi JACK CP series machine on CNC control pipe cutting is the best solution for customers who has the demand on pipe cutting and beveling.
Model Technical Parameter | CNC-CP5 660/12 Flame 5 Axis CNC Pipe Intersection Cutting Machine |
Valid Diameter Range of Pipe | 48 ~ 660 (mm) |
Valid Pipe Length Range | 1000 ~ 12,000 (mm) |
Valid Pipe Thickness Range | 5~ 50 mm for flame cutting |
Valid Cutting Speed | 100 ∼ 1000 mm/min. |
Idle Speed of Cutting Torch | 4000 mm/min. |
Beveling Angle Range for Groove | ±45° |
Valid CNC Control Axis | 5 Axis of X/ Y/ Z/ A/ B |