The attached 6 photos give vivid presentation on operation on Wuxi JACK 5 Axis 2500/9 large model machine from different perspectives:
As shown in the above photo, for model of machine on large pipe cutting (Scope Φ2000mm ~ Φ3000mm), to help operator observing on cutting torch (In the air) easily, there is an overhead passage alongside the machine body, for operator walking along the whole length of large diameter pipe;
2. Climbing ladder as assist tool in large model machine: (Fig.2)
Likewise, after cutting and beveling, especially on large and thick wall tanks which are cut with Oxyen fuel flame, operating staff need to get access to finished workpiece, sometimes with the help of climbing ladder;
3. Cutting Moment in Wuxi JACK Large CNC Pipe Cutting Machine: (Fig.3)
The above photo is the snapshot from working video of the large machine taken at customer site;
4. Summing up, the branch group of Φ2500mm series Oxygen fuel Flame Large CNC Pipe Intersect Cutting Machine (For cutting and beveling pipes with diameter up to Φ2500mm) is the newcomer in product family, for the purpose of rendering optimum precisely match between machine specification and workpiece size.
5. The Illustration on 5 Axis in CNC control pipe cutting: (Fig.4)
1. Stage 1: Start Up:
At inception of the machine on CNC control pipe cutting, due to the confinement of hardware and software technique, mature product was 3 Axis Φ600mm model, for carrying out small pipe cutting;
2. Stage 2: Slant Angle Beveling with 5 Axis to 7 Axis Models Machine:
The request on precise control on beveling process, for delivery of consistent good quality kerf and groove calls for rise and mature of 5 Axis control technique, and applicable pipe diameter also enlarged to Φ1400mm diameter;
1) With development of technology in the field of Pipeline production, there exists great potential demand on Plasma Oxygen fuel CNC control pipe cutting for large pipe, (Φ3000 diameter) in many industries, such as Oil and Gas, Pressure Vessel, etc.;
2) After years of explore, 5 Axis control technique grow mature in design and manufacture of CNC Pipe Intersection Cutting Machine, and is applied to large pipe;
3) Meanwhile, for the large size of Φ3000 diameter and precise control target, 7 Axis control model machine comes into being, together with the application on large pipe;
This is fulfilled with the add on of Φ2000mm and Φ2500mm pipes:
1) The 3 grades of Φ600mm/ Φ1400mm/ Φ3000mm can not 100% precisely meet the demand on CNC control pipe cutting perfectly, in terms of workpiece diameter scope;
2) More models for intermediate size of Φ2000mm and Φ2500mm diameter are devised under this background.
Model Technical Parameter | 5 Axis CNC-CP 2500/9 Oxy-fuel Flame Large CNC Pipe Cutting Machine |
Suitable Diameter Range of Workpiece | 500 ~ 2500 (mm) |
Suitable Max. Length of Workpiece | 9000 (mm) |
Suitable Thickness Range of Workpiece | 6~100 mm for flame cutting; 3 ~ 25mm for plasma cutting |
Cutting Speed in Oxy-fuel and Plasma | 200∼800mm/min. for flame cutting Around 200~ 2000mm/min. for plasma cutting (Based on thickness of Pipe and Plasma Power) |
CNC Control Axis | 5 Axis of X/Y/Z/A/B X Axis: For cutting torch positioning along pipe length; Y Axis: For pipe CW/CCW rotation; Z Axis: For Moving up and down cutting torch; A Axis: For tilting cutting torch along pipe radius; B Axis: For tilting cutting torch along pipe length |