1. Business Background: The attached first photo was taken at American customer site, on a set of Wuxi JACK 7 Axis 2500/9 Large CNC Pipe Cutting Machine. As can be seen from the photo, the on site operation of such large machinery on large workpiece (Large diameter tank) need the assistance of climbing ladder, for getting access to top of the large tank, and hoists for loading workpiece:
Working site of Wuxi JACK 5 Axis 2500/9 model machine: (Fig.1)
2. Full Line of Models for Customer Choice: Same as 7 Axis 2000mm series machine on CNC control pipe cutting, here the 7 Axis 2500mm series (/12, /9, and /16) large model machine is the supplement to the product line of 7 Axis heavy duty models with plasma and Oxygen fuel pipe cutting, making it into complete specifications of Φ3000mm/ Φ1400mm/ Φ2500mm/ Φ2000mm, under the background of developing CNC Pipe Intersection Cutting Machine technique, and echoing market demand in recent years;
3. Applicable Pipes: This group of machine aim at the demand segmentation of Φ2500mm diameter range pipe cutting and beveling.
1. For meaning and purpose of the 7 Axis controlled with CNC, please check below sketches, and product section of “7 Axis CNC-CP 2000/12 large model with Oxygen fuel intersection cutting ";
2. Illustration on X/ Y/ Z/ A/ B Axis in 5/ 6 /7 Axis model machine: (Fig.2)
3. Illustration on V/ W Axis in 6/ 7 Axis large model machine on Oxygen fuel plasma CNC control pipe intersecting cutting: (Fig.3)
1. Control software of operating system and interface are not the solitary factors make powerful function of Wuxi JACK CNC machine on pipe cutting. The corresponding hardware also plays key role;
1) ADVANTECH integrating work station, 15´LCD touch screen, equipped with anti-virus self protecting system;
2) CPU：≥Intel Celeron 2.4Ghz or same grade CPU, RAM ≥ 256M，Hard Disk ≥60G，floppy drive and standard CD/ DVD drive, panel USB2.0 interface, fitting for high speed calculation and abundant working parts library, embedded in the machine；
3) Pendant PROFACE touch screen ≥3.8'，equipped with 15m joint cable of the pendant;
4) U.S.A. 8 Axis PMAC interlock control card, double port RAM，PCI slot; communication interface, feedback interface, analogue value interface and I/O interface;
which is the control center:
a) It is flexible of either worktable type, (see below figure 1);
b) Or overhanging pendant type (see below figure 2), depending on actual working environment of on site workshop for CNC control pipe cutting:
Standing work station style CNC control board: (Fig.4)
Overhang pendant style CNC control board in Wuxi JACK Large CNC Pipe Intersection Cutting Machine: (Fig.5)
Model Technical Parameter | 7 Axis CNC-CP 2500/9 Large Oxygen Fuel Plasma CNC Pipe Intersection Cutting Machine |
Fitting Pipe Diameter Range | 500 ~ 2500 (mm) |
Fitting Max. Length of Pipe | 9000 (mm) |
Fitting Pipe Thickness (mm) | 6~ 100 mm for flame cutting; 3 ~ 25mm for plasma cutting |
Oxygen Fuel and Plasma Cutting Speed | 200∼ 800mm/min. for flame cutting Around 200~ 2000mm/min. for plasma cutting (Based on thickness of Pipe and Plasma Power) |
CNC Control Axis | 7 Axis of X/ Y/ Z/ A/ B/ V/ W X Axis: For cutting torch positioning along pipe length; Y Axis: For managing pipe revolving; Z Axis: For different pipe diameter; A Axis: For controlling cutting torch tilt along pipe radius; B Axis: For controlling cutting torch tilt along pipe length; V Axis: For cutting torch positioning along pipe radius; W Axis: For friction rollers positioning along pipe radius |