1. Purpose and Value Added Profit of H Beam Fabrication Machine 2. Picture View on Wuxi JACK H Beam Fabrication Machine 3. How does H Beam Fabrication Machine Make Contribution for Customers? 4. Comparison between Wuxi JACK H Beam Fabrication Machine and Other Producer’s 5. The Best Order to Delivery Performance of Wuxi JACK H Beam Fabrication Machine: 6. Working Videos of Wuxi JACK 3 in 1 H Beam Fabrication Machine 7. Classification on Wuxi JACK 3 in 1 H Beam Fabrication Machine 7.1 PHJ Series 3 in 1 H Beam Fabrication Machine: 7.2 ZHJ Series 3 in 1 H Beam Fabrication Machine: 7.3 Light Duty 3 in 1 H Beam Fabrication Machine: 8. Layout of Wuxi JACK H Beam Fabrication Machine 9. Application and Related Equipment of Wuxi JACK H Beam Fabrication Machine 10. FAQ on Wuxi JACK 3 in 1 H Beam Fabrication Machine
1) Financial and Efficiency Benefits: 3 in 1 H Beam Fabrication Machine simplifies the original complex of H Beam Production Line to single set of Vertical H Beam Welder, raising production efficiency, reducing period cost of machine purchase budget and variable running cost fundamentally. The summed-up cost saving from H Beam Assembly Weld Straighten Integral Machine can be up to 50% to 60% for steel structure customers;
2) P/Q/V/C Management: 3 in 1 H Beam Fabrication Machine is a high tech equipment, rendering the best solution for customers in terms of safety, quality, cost and productivity: This 3 in 1 H Beam Assembly Weld Straighten Integral Machine brings along revolutionary change in making welding H Beam;
3) For brief review on superiority of our product, please visit slides page of “Quick Understanding on Wuxi JACK 3 in 1 H Beam Fabrication Machine”.
1) Wuxi JACK is the first company to deliver mature product of 3 in 1 H Beam Assembly Weld Straighten Integral Machine into market. From the year 2000~ 2008, 3 in 1 H Beam Fabrication Machine was only in laboratory stage. Due to some technical difficulties, this product could not be pushed to market in genuine sense;
2) In 2009, Wuxi JACK took the lead in launching the first set of ready to use 3 in 1 H Beam Assembly Weld Straighten Integral Machine to customers, upgrading the product from years of concept design to practical application;
3) Superior Quality: Wuxi JACK 3 in 1 H Beam Fabrication machine has excellet performance at customer site. It does wonderful job for clients all over the world, and gained word of mouth broadly;
4) Market Share: Over the past decade, Wuxi JACK ranks top on selling volume of 3 in 1 H Beam Fabrication Machine, and has delivered over 1000 sets for customers both in China and abroad. Currently, Wuxi JACK 3 in 1 H Beam Fabrication Machine has not only taken leading position in Chinese domestic, but also be exported to Overseas in large volume, especially Russia, Central Asia, Southeast Asia, etc.
The Lefthand Scrolling Photos: Welding T Beam/ H Beam produced from Wuxi JACK 3 in 1 H Beam Assembly Weld Straighten Integral Machine
To purchase a set of Vertical H Beam Welder, the 4 critical questions for getting suitable model are:
1) For welding seam thickness above 12mm, usually more than one time pass of welding is necessary. You should select H Beam Production Line and its H Beam Welding Machine;
2) When one pass welding is sufficient for fabricating H Beam, the 3 in 1 H Beam Assembly Weld Straighten Integral Machine is more applicable;
1) Below sketch shows two types of common H Beam:
If all H Beams have symmetric cross section, then ZHJ series 3 in 1 H Beam Assembly Weld Straighten Integral Machine is the best choice;
2) If there exist fairly percentage of H Beam with asymmetric cross section, PHJ Vertical H Beam Welder is better;
1) For both PHJ and ZHJ series 3 in 1 H Beam Assembly Weld Straighten Integral Machine, we have three standard models based on its largest web height: 1500mm/ 1800mm/ 2000mm, which can meet most majority of customer demand;
2) For special size H Beam, for example, the Max. web height is only 500mm, we have special made ZHJ5010 model 3 in 1 H Beam Fabrication Machine for customer.
This includes but not limited to: Specific type of Vertical H Beam Welder submerged arc welding adopted in the 3 in 1 H Beam Assembly Weld Straighten Integral Machine: Single Arc (The default setting), or Twin Arc, or both...
Related pages for working videos of Wuxi JACK 3 in 1 H Beam Fabrication Machine:
1. Working videos of Wuxi JACK 3 in 1 H Beam Fabrication Machine;
2. Running videos of Wuxi JACK 3 in 1 H Beam Assembly Weld Straighten Integral Machine;
3. Operating videos of Wuxi JACK Integral Function H Beam Welding Machine;
4. Videos of Wuxi JACK Vertical H Beam Welder
1. PHJ series: For producing both symmetric and asymmetric welding T Beam/ H Beam;
2. ZHJ series: For producing symmetric welding T Beam/ H Beam only;
3. Tailor Made Models: For producing special specification welding T Beam/ H Beam.
6.1 PHJ Series H Beam Fabrication Machine: 6.2 ZHJ Series H Beam Fabrication Machine: 6.3 Light Duty H Beam Fabrication Machine:
1) PHJ series Vertical H Beam Welder produces welding H Beam with symmetric and asymmetric cross section;
2) Assembling Way: One side automatic hydraulic drive, the opposing side manual turning handwheel, which in turn transmitted with leadscrew. Flange and web are fixed by means of precise eccentric alignment rollers;
3) Welding: In PHJ Vertical H Beam Welder is in the way of flat position submerged arc welding;
4) Straightening: PHJ 3 in 1 H Beam Fabrication Machine is in the way of hydraulic oil cylinder downward acting;
5) The three standard models of PHJ 3 in 1 H Beam Fabrication Machine are PHJ15, PHJ18, PHJ20.
| Standard Models of H Beam Fabrication machine | PHJ15/ PHJ18/ PHJ20 |
| Workpiece Cross Section Type | Symmetric and Asymmetric |
| Workpiece Web Height | 200 ~ 1500 / 1800/ 2000 mm |
| Workpiece Web Thickness | 5 ~ 30 mm |
| Workpiece Flange Width | 200 ~ 800 mm |
| Workpiece Flange Thickness | 6 ~ 40 mm |
| Workpiece Length | 3000 ~ 15000 mm |
| Welding Mode | Single Arc or Twin Arc SAW |
| Welding Speed | 200 ~ 1200 mm/min. |
| Single Pass Welding Seam Toe | 6 ~ 12 mm |
| Input and Output Conveyor | 11m length in 3 Segments, respectively |
| Hydraulic System | 4.4 kW Oil Pump motor, 6~8 MPa Working Pressure |
1) ZHJ series Vertical H Beam Welder focuses on asymmetric cross section welding H Beam;
2) Assembling at ZHJ 3 in 1 H Beam Fabrication Machine is both sides automatic hydraulic drive, leadscrew transmission, accurate eccentric alignment rollers clamping;
3) Welding at ZHJ Vertical H Beam Welder is flat position submerged arc welding;
4) Straightening at ZHJ Vertical H Beam Welder is hydraulic oil cylinder downward pressing;
5) Three standard models of ZHJ 3 in 1 H Beam Fabrication Machine are ZHJ8015/ ZHJ8018/ ZHJ8020.
| Standard Models of H Beam Fabrication Machine | ZHJ8015/ ZHJ8018/ ZHJ8020 |
| Workpiece Cross Section Type | Symmetric Only |
| Workpiece Web Height | 200 ~ 1500 / 1800/ 2000 mm |
| Workpiece Web Thickness | 6 ~ 32 mm |
| Workpiece Flange Width | 150 ~ 750 mm |
| Workpiece Flange Thickness | 6 ~ 40 mm |
| Workpiece Length | 3000 ~ 15000 mm |
| Welding Mode | Single Arc or Twin Arc SAW |
| Welding Speed | 200 ~ 1200 mm/min. |
| Single Pass of Welding Seam | 6 ~ 12 mm |
| Input and Output Conveyor | 11m length Each in 3 Segments |
| Hydraulic System | 4.4 kW Oil Pump motor, 6~8 MPa Working Pressure |
1) Niche Application: Some customers produce small size and thin thickness H Beam only for their projects. Which, suppose select conventional models of 3 in 1 H Beam Fabrication Machine, it will be a waste for both equipment budget and running cost afterward;
2) For this reason, there are special made light duty 3 in 1 H Beam Fabrication Machine for customer choice. One of the frequently used model is ZHJ5010 3 in 1 H Beam Assembly Weld Straighten Integral Machine;
3) Assembling of the small size 3 in 1 H Beam Fabrication Machine: High efficiency in phase automatic oil cylinder drive;
4) Welding of the small size Vertical H Beam Welder: Small current CO2 GMAW;
5) Straightening of the small size 3 in 1 H Beam Fabrication Machine: Both sides hydraulic oil cylinders downward acting.
| Model Example of Light duty 3 in 1 H Beam Fabrication Machine | ZHJ5010 |
| Workpiece Cross Section Type | Symmetric Only |
| Workpiece Web Height | 160 ~ 1000 mm |
| Workpiece Web Thickness | 6 ~ 16 mm |
| Workpiece Flange Width | 80 ~ 500 mm |
| Workpiece Flange Thickness | 6 ~ 20 mm |
| Workpiece Length | 3000 ~ 20000 mm |
| Welding Mode | CO2 GMAW |
| Welding Speed | 200 ~ 2000 mm/min. |
| Input and Output Conveyor | 16m length Each in 4 Segments |
| Hydraulic System | 4.4 kW Oil Pump motor, 6~8 MPa Working Pressure |
Medium duty Semi-automatic H Beam Production Line, including:
1) H Beam Assembly and Tack Welding Machine;
2) H Beam Submerged Arc Welding Machine;
3) H Beam Flange Straightening Machine
1) On the basis of the above three basic equipment, adding on logistic units:
2) Hydraulic drive 60° / 90° / 180° Overturning Equipment and Rack;
3) Steel Conveyor;
1) CNC-CG4000 CNC Strip Plate Cutting Machine: Preceding to 3 in 1 H Beam Assembly Weld Straighten Integral Machine, for cutting off flange and web;
2) DX Series H Beam End Face Milling Machine: Following 3 in 1 H Beam Fabrication Machine, for making end face polishing on fabricated H Beam.