Customer needs to carry out machining on the working parts of various material sheet metal plate with specifications of:
1) Thickness is in the range of 10 mm ~ 200 mm;
2) The corresponding blunting size on finished groove, should be in the scope of 1 mm ~ 10 mm;
3) The completed angles of groove can be 10º/ 20º/ 25º/ 30º/ 40º/ 45º/ 50º/ 55º;
1) The working part main size can be up to 12000 mm length x 3200mm width;
2) The effective size in this Sheet Metal Plate Edge Milling Machine for machining is: 6000 mm length x 3200 mm width;
1) Initially, customer asked for the max. valid working stroke in this Equipment for Beveling Sheet Metal is 6000mm;
2) But the part max length is up to 12000mm. The customer is going to replace the working parts for machining all part length;
3) So, customer determines the max. valid working stroke to be 12000mm in this Special Design Plate Edge Milling Machine;
1) Correspondingly, mechanical structure of this Equipment for Beveling Sheet Metal is different from general purpose Edge Milling Machine:
2) Instead of monogram linear main body, if you check this Plate End Milling Machine from vertical view, it is in the form of L shape, with a long side and short side working table, which are perpendicular with each other:
As can be observed from the above design drawing:
1) This Equipment for Beveling Sheet Metal has one group of 14m length lengthways working table, for delivering 12m stroke machining;
2) And has one group of 7.7m length transverse working table, for delivering 3.2m stroke machining;
3) Both the horizontal and lateral side of the Edge Milling Machine are installed with 1 set of 7.5kw milling head and its driving carriage respectively.
1) The height of both horizontal and transverse working tables is 1080mm, suitable for any adult operator conveniently operation;
2) Movement of the milling head is driven with A.C. motor, with its moving speed managed by means of A.C. inverter, and displayed in digital form;
Shown in the above design sketch:
1) The most distinguished feature of this set of Equipment for Beveling Sheet Metal, lies in its installation of a piece of 7.5kW milling head at lateral side, in other words, short side;
2) Such structure and configuration enable the Plate End Milling Machine to have edge milling on both adjacent sides of working parts sheet metal at the same time;
In this way, the entire edge milling grooving productivity can be raised more than double folds, because:
a) Not only edge milling cycle time is reduced to around 50% of original level;
b) But also logistics work of rotating steel plate 90°, unloading it from the Edge Milling Machine, moving it a certain distance, and then loading it into the End Milling Machine again, can be removed;
1) Also demonstrated in the above illustration, there is a group of 3.2m extension grounding racks, installed ahead of the both sides working table of the Plate Edge Milling Machine, so as to pushing in and pulling out the sheet metal plate safely and easily:
1) As one group of integral working center;
2) The longitudinal Equipment for Beveling Sheet Metal has max. edge milling of 12m length;
3) The lateral Plate End Milling Machine has max. edge milling of 3.2m;
1) It can be up to: Has thickness 200mm x Width 3200 mm x Length 12000mm;
2) These working parts sheet metal plates can be edge milled with two perpendicular sides at the same time;
1) Two sets of the Sheet Metal Plate End Milling Machine are installed with one piece of milling head respectively;
2) These 2 pieces of milling heads are made in Chinese Taiwan, with 7.5KW power, MU6S type:
4) The milling head shaft rotate speed is 75-505 rpm., 6 section adjusted by manual operation;
5) For the two pieces of milling units, milling angle is in the range of 0° to 55°, for completing top side milling job in the Plate End Milling Machine;
6) Each of the milling head has milling tools with diameter of Φ200mm;
2) The total quantity of hydraulic clamp is 21+5 pieces, and easy to press the sheet metal plate;
3) A group of 2 sets of hydraulic drive workpiece pushing and pulling system with the Plate Edge Milling Machine;
4) The hydraulic station power is 5.5KW; And working press is 4MPa;
5) The up rail on mechanical main bed is Taiwan HINWIN ball linear guideway.