1) Volume: In practical application, tailor made plate Welding Groove Maker Edge Milling Equipment takes up around 10%~ 20% total using volume of XBJ& SXBJ& FXBJ& FGXBJ Series sheet metal steel plate Edge Chamfering Machine;
2) Characteristics: These Special Made Edge Milling Machine usually have more sophisticated mechanical structure, or higher end complication, or more delicate design, than “conventional and ordinary” Edge Beveling Machine. The latest cropped up technology is often adopted in these custom made Edge Milling Equipment;
3) Importance: Which means, although not accounting for a big share, Special Made Edge Milling Machine reflects trend of market demand and industry development on Sheet Metal Steel Plate Welding Groove Maker, and embodies technical capability of Edge Milling Machine producer in the industry;
So, what is a special made Welding Groove Maker Edge Milling Machine?
1) Origin: These special made Edge Beveling Machine are usually developed out of personalized requirements from specific customers;
2) Mechanical structure of tailor made Edge Milling Machine is changed in certain degree, to exhibit corresponding special functions of the plate Welding Groove Maker. Such as below Edge Chamfering Machine:
3) Or, configuration of function cells is different from conventional general purpose Edge Milling Machine. Such as below photo shown:
1) Special Made Edge Milling Machine is “High end” products, which are selected by customers from applicating sites with personalized demand;
2) These special requirement are raised up based on conventional plate Edge Chamfering Machine, such as Bay Bridge Construction, Port Machinery, Power Plant, etc.
1) Some customers have their workpiece size not perfectly matching with any of the standard models and sizes of Sheet Metal Steel Plate Edge Milling Machine;
2) For example, the Edge Milling Equipment with max. metal plate beveling stroke of 7m/11m/17m, etc. For this purpose, special working stroke of Edge Milling Machine is designed and produced. Shown as below:
a) Workpiece Thickness beyond normal range: Some customers have their workpiece steel plates with the largest thickness of 200mm. This asks for cutting depth of up to 6~7mm, delivered by means of one time stroke in the steel plate Edge Beveling Machine;
b) Welding Groove Type: Some customers need a Large Size Plate Edge Milling Equipment, for producing welding groove on straight and upper edges of workpiece metal plates only;
a) For this purpose, single head configuration with large stroke Edge Milling Machine is developed by Wuxi JACK engineering team, such XBJ-15:
b) Or higher power milling head 11kW to be adopted in Edge Milling Machine, instead of 7.5kW power equipped in “Ordinary” sheet metal plate Edge Chamfering Machine;
a) The corresponding welding grooves can be either only on straight and upper edges of workpiece steel plates;
b) Or finished on all straight, upper and lower edges of workpiece steel plate;
c) Under such conditions, high productivity of the plate Welding Groove Maker Edge Milling Machine is a must for customers;
a) Either with one piece of milling head installed at each one side of the Edge Milling Machine working table. This means there are totally two sets of milling heads, equipped in one set of such special made plate Edge Chamfering Machine;
b) Or even with two pieces of milling heads installed at each one side of the Edge Milling Machine working table. This means there are totally four sets of milling heads, equipped in one set of such special made plate Edge Milling Machine;
a) Either make the entire mechanical main body of the plate Edge Chamfering Machine in the moving style;
b) Or in the form of splitting type mechanical Edge Milling Machine body, with part of it movable. Usually it is upper pressing beam of the Edge Milling Equipment that can be adjusted:
Due to extensive variations of specification and mechanical structure, there is no unified list of parameters in details on all the tailor made Edge Beveling Machine. Below is just a brief summary on some common points of these personalized Edge Milling Equipment:
Model Technical Parameter | Tailor Design and Made XBJ& SXBJ& FXBJ& FGXBJ Series Sheet Metal Steel Plate Edge Beveling Machine |
Max. Plate Edge Milling Length Stroke | (3~18m) for Gantry beam structure; And (19 ~ 23m) for Body Movable Structure |
Max. Plate Width Range | 3,000 ~ 4,000 mm |
Workpiece Max. Weight | Up to 70s Ton per Piece |
Power and rpm of Lengthways Milling Head | 7.5kW for Gantry beam structure; And 11 kW, 715 rpm, MU-9S for Body Movable Structure |
Specification of Lateral Facing Head (Optional) | 7.5 kW, fixed 0°, TX-40, 6 grades by handwheel |
Spindle rpm of Edge Milling Head | 65 ~ 715 r/min., 9 grades turned by handwheel |
Hydraulic Power Motor | 7.5 kW |
Taper Hole of Milling Spindle End | ISO 50(7:24) |
Milling Head Quantity | 1 or 2 sets for Gantry beam structure; And 5 sets (4 for lengthways edge milling, 1 optional for facing) for Body Movable Structure |
Plate Thickness for Sheet Metal chamfering | 6∼80/ 100/ 200 mm (On customer demand) |
Milling Angle of Top Milling Unit | 0° to +45° /+85° |
Milling Angle of Down Milling Unit | -45° to 0° |
Lengthways Edge Milling Speed | (150~ 1000) or (300∼3000) mm/min. VFD Inverter |
High Speed of Idle for Edge Milling | Fixed 4000 mm/min. |
Diameter of Longitudinal Facer Plate | Ø200mm or Ø315mm |
Diameter of Lateral Facer Plate (Optional) | Ø200mm |
Quantity of Hydraulic Drive Pressing Jacks | 6 ~ 39 Pieces |
Overall Dimension of Edge Milling Machine | Varies on specific design model |