Product name of this section give figurative description on mechanical structure of the XBJ-9 Plate Edge Chamfering Machine: It looks like a piece of square box standing on the workshop;
1) Structure Feature: This set of Edge Milling Equipment has the entire structure of semi-closed fashion;
2) Unlike the current standard open style gantry mechanical structure, this Plate Chamfering Machine has its both ends confined with wall boards at both sides, in the extension width of 1,500mm;
1) Besides, at the two terminals of worktable intersection with wall board, there is an opening respectively, through which workpiece steel plate can be extended out of the Edge Milling Machine wall boards;
2) Additional Edge Milling Stroke: During working of the Plate Edge Beveling Machine, the workpiece can be maneuvered in the direction of milling cutter traveling with the convenience of these two openings, so that additional stroke of metal plate beveling can be attained in the Steel Plate Edge Milling Machine;
3) For example, in this product model of 9,000mm nominal stroke Plate Edge Chamfering Machine (Single head Edge Milling Machine), an actual edge milling steel plate length of 12,000mm is available;
1) The third advantage with this structure of Steel Plate Edge Milling Machine is, with its relative enclosed working area for milling unit, the largest degree of protection can be got, in terms of both safety and contamination control;
2) Effective Contamination Control: As we can see from the attached first picture, oil tubes of hydraulic station go into and out of the Edge Milling Machine by way of a bottom hole cut in the wall board, which forms up actual separation between hydraulic pump station, with guiderails and milling cutter of the Edge Milling Machine. This is very beneficial on maintaining cleanliness of these high precision working units;
The “weak point” with such structure of Edge Milling Machine is, it has around 10% higher manufacturing cost and hence quotation compared with standard conventional gantry structure of Edge Milling Equipment.
1. The attached pictures show both front side (Workpiece loading and unloading) and rear side (Making welding groove) in the single head Plate Edge Beveling Machine;
2. To get the best degree of operation convenience, control board of the Edge Milling Machine is integrated onto its milling carriage, with operating panel fit at the rear side of the milling carriage also. In this way, all the buttons and switches are within arm’s length in the process of producing welding groove with the Plate Chamfering Machine. Shown as below:
3. Welding Grooves Available: With one set of milling cutter installed, this model of XBJ-9 Edge Milling Machine can only carry out tasks of making welding groove of upper bevels and straight, and slant edges;
4. How to Make Bottom Edge Beveling: If it is necessary to make lower edge bevels in the Edge Milling Equipment, the workpiece need to be overturned 180°, making its original bottom edge becoming top edge, then loaded into the Edge Milling Machine again for the second time metal plate beveling.
Below are technical parameters of this Square BOX XBJ-9 Single Milling Head Sheet Metal Edge Milling Machine:
Model Technical Parameter | Square BOX XBJ-9 Single Milling Head Sheet Metal Edge Milling Machine |
Max. Plate Edge Milling Length (mm) | 9,000 (Actual up to 12,000mm) |
Power and rpm of Milling Head | 7.5 kW, 1440 rpm (Higher Power available) |
Spindle rpm of Edge Milling Head | 75 ~ 420 r/min., 6 grades by handwheel |
Hydraulic Power Motor | 5.5 kW |
Taper Hole of Milling Spindle End | ISO 50(7:24) |
Spindle Stroke | 100 mm |
Milling Head Quantity | 1 set |
Plate thickness for Sheet Metal chamfering | 6∼50 mm (On customer demand) |
Milling Angle of Top Milling unit | 0° to +45° |
Edge Milling Speed | 150∼1000 mm/min. Stepless |
High Speed of Idle | 4000 mm/min. |
Applicable Diameter of Facer Plate | D=Ø125 ~ Ø320mm (Ø200 For delivery) |
Quantity of Hydraulic Jacks | 9 pieces |
Quantity of Hydraulic Jack Screw | 3 sets, intermittently installed |
Worktable Width | 1450 mm (Including Wall Boards) |
Worktable Height | 1050 mm |