1. Problem to be Solved: In the daily operation of large stroke (12m SXBJ-12 and above) Big Size Steel Plate End Chamfering Equipment, which corresponds with models of SXBJ-12 and above, one of the big issues for customers is how to load and unload large and heavy workpieces into and out of these Big Size Steel Plate Beveling Machine;
2. Task of the System: To satisfactorily handle this important issue, Wuxi JACK has successfully developed and put into use the unique owned hydraulic drive supplementary disposing unit as a solution for Edge Milling Machine;
3. Please check the attached video of this product section, to view on commissioning step during commissioning on this assistant hydraulic driving system equipped in Wuxi JACK Big Size Sheet Metal Beveling Machine;
5. Strong Points: The Steel Plate End Chamfering Equipment equipped with such system can be attributed as Advanced Configuration Edge Milling Machine, which has advantages of safe and high efficiency operation on workpiece movement, and the best degree protection on workpiece steel plates of the Plate Beveling Machine.
1) The task of XBJ and SXBJ series Steel Plate Edge Milling Machine is to make welding groove on heavy workpieces steel plate;
2) These workpieces are large and heavy steel plates, which are somewhat difficult and dangerous to be handled manually by operators during operation of the Steel Plate End Chamfering Equipment;
3) For this reason, Wuxi JACK has designed and produced this optional functioning unit of hydraulic drive steel plate pushing and pulling unit, for customers of the Edge Milling Machine to select;
2) As can be observed from the above photo, this supporting unit is assembled into the workshop floor, in the form of several fitting front extension racks in the front of the Steel Plate End Chamfering Equipment main frame;
3) Each piece of these extension rack is made of several pieces of cover plates, which are painted in bright yellow color. The definite quantity of these cover plates is determined by the largest length of workpiece steel plate to be processed in the Edge Milling Machine;
4) In each of these cover plates there is a row of holes. These holes are used for positioning workpiece steel plate of the Edge Beveling Machine;
1) For loading the workpiece steel plate into the Edge Milling Machine, first the workpiece is put onto these cover plates. And based on specific width of workpiece, select the proper locating hole, then insert a pin shaft into this hole;
2) In this way, the workpiece is clamped tightly into extension racks of the Sheet Metal Beveling Machine;
3) Start on hydraulic system of the Edge Milling Machine, oil cylinders act, and drive these cover plates forward, thus in turn driving the workpiece steel plate forward, until the workpiece is sent into worktable of Steel Plate Edge Milling Machine;
4) By this time, extract the pin shafts, and begin the job of steel plate edge milling in the Double Heads Long Stroke XBJ and SXBJ series Steel Plate Edge Milling Machine;
5) When the operation of welding groove making is finished in the Steel Plate Edge Beveling Machine, the yellow bright cover plates will be extended out from the milled edge of the workpiece;
6) And under act of hydraulic cylinders, the workpiece steel plate will be pulled out automatically from worktable of the Big Size Steel Plate Edge Milling Machine;
7) In this sequence, one round of steel plate loading and unloading into and out of the Steel Plate End Chamfering Equipment is completed by means of this powerful hydraulic drive assistant loading unit;
8) For daily operation of the Steel Plate Edge Milling Machine, this assistant unit eliminates hidden risk of hand squeeze supposing workpiece steel plate is pushed into the Plate Edge Beveling Machine manually, and relieve operators from cumbersome and tedious task, helping them focusing on more value added work of metal plate chamfering in the Steel Plate Edge Milling Machine.
Below are technical parameters of this Wuxi JACK unique owned supplementary hydraulic Loading SXBJ-16 Big Size Steel Plate End Chamfering Equipment:
Model Technical parameter | Hydraulic Loading SXBJ-16 Double Heads Big Size Steel Plate Edge Beveling Machine |
Max. Plate Edge Milling Length and Width | 16,000 mm for length, and 3000 mm for width |
Hydraulic Assisting Loading Unit | 1 Group, specification is tailor made |
Power and rpm of Milling Head | 7.5 kW, 1440 rpm (Higher Power available) |
Spindle rpm of Edge Milling Head | 75 ~ 420 r/min., 6 grades adjusted by turning speed lever |
Hydraulic Power Motor | 5.5 kW |
Taper Hole of Milling Spindle End | ISO 50 (7:24) |
Spindle Stroke | 100 mm |
Milling Head Quantity | 2 Sets |
Plate Thickness for Sheet Metal Chamfering | 6∼80 mm (Based on Customer Demand) |
Milling Angle of Top Milling unit | 0° to +80° |
Milling Angle of Down Milling unit | -45° to 0° |
Edge Milling Speed | 150∼1000 mm/min. Stepless changed with inverter |
Idle High Moving Speed of Milling Head | 4000 mm/min. |
Applicable Diameter of Facer Plate | D=Ø125 ~ Ø320mm (Ø200mm For delivery) |
Quantity of Hydraulic Jacks | 27 pieces |
Quantity of Hydraulic Jack Screw | 6 sets, intermittently installed |
Worktable Width | 650 mm |
Worktable Height | 1050 mm |