1. The attached photos reflect installation, assembling and validation of the Wuxi JACK SXBJ-125 special made Large Steel Plate End Milling Machine;
2. Customer: This set of Welding Groove End Beveling Machine is developed by Wuxi JACK for a Russian company from Ship Building industry;
There are some newly adopted functions embedded in this Large Steel Plate End Milling Machine, including:
1) Wider range of milling angle tilting for adjusting finished grooves;
2) Precise management and display on milling angle by means of HMI (Human machine interface);
3) Milling head motorized swing, etc.
Which we will have a brief introduction here in this product section of the Edge Milling Machine. The main focus is on unique milling angle of the End Milling Machine;
1) The End Milling Machine helps customers getting ideal welding grooves of various types on workpieces edges, in the best degree of quality and efficiency:
1) The general purpose Edge Milling Machine has one piece of milling head tilted in the range of 0° to 45°, for performing up and straight edge beveling;
2) And the other piece of milling head tilted in the range of -45° to 0°, for performing bottom edge beveling;
1) Both sets of the milling head have milling range of -45° to 45°;
2) In other words, you can take it that, every piece of the milling head in this set of Welding Groove Edge Milling Machine combines working capacity of the two milling heads in conventional or standard models of Welding Groove End Beveling Machine;
For customer of the plate End Beveling Machine, the favorable outcomes brought with these powerful milling heads are:
1) Either set of the milling head in this Large Steel Plate End Milling Machine can do both top and bottom edges beveling on workpiece steel plates;
2) In other words, you can draw conclusion that, every set of the milling head in this set of Large Steel Plate Edge Milling Machine integrates working capability of the two milling heads, in “ordinary” or standard model of plate End Beveling Machine;
3) Please check the attached second photo and below, for viewing on the two sets of milling heads stopped together in this SXBJ-125 Advanced Configuration Edge Milling Machine:
5) You can identify from the above photo that, both sets of milling heads are in the position for carrying out bottom edge beveling, which is different from conventional types of double heads long stroke Edge Milling Machine.
i. Applicating Scenario Supposed: Talking on everyday application of the XBJ and SXBJ series Edge Milling Machine, suppose customers plan to make both top, straight and bottom edges beveling on their workpieces, let us make comparison on the three scenarios, by means of the three types of Welding Groove End Beveling Machine as below:
ii. Topic: How to fulfil outcome of top, straight and bottom edges beveling in Plate End Beveling Machine?
1) In XBJ models single head Edge Milling Machine, the workpiece steel plates need to be loaded off and loaded into the Edge Milling Machine two times;
2) Together with one time of workpiece 180° overturning, for completing first top edge and then bottom edge beveling on edges of workpiece;
1) In “ordinary” or standard models of double heads Plate Edge Milling Machine, customers can use the piece of (0° to 45°) milling head for implementing top and straight edge beveling;
2) And the other piece of (-45° to 0°) milling head for implementing bottom edge beveling;
3) Meanwhile, the tasks of the two main heads in conventional double heads Plate Edge Milling Machine can not be exchanged;
4) For this reason, the two pieces of milling heads should be driven back and forth along working table of the Edge Milling Machine, for fulfilling its tasks;
1) With this this special made Large Steel Plate Edge Milling Machine, customers can have both sets of milling heads carrying out top and or bottom edges beveling at the same time;
2) This means that, tasks of the two sets of milling heads can be exchanged during running of the Large Steel Plate Edge Milling Machine, without moving the milling heads back and forth, rendering the best flexibility for Edge Milling Machine operation;
3) Please check attached video on checking running moment of this SXBJ-125 Large Steel Plate Edge Milling Machine.
Below are technical parameters for this -45° to +45° Angle Range SXBJ-125 Double Heads Large Steel Plate End Beveling Machine:
Model Technical Parameter | -45° to +45° Milling Angle Range SXBJ-125 Double Heads Large Steel Plate Welding Groove End Milling Machine |
Max. Edge Milling Stroke on Workpiece Plate | 12,500 mm |
Workpiece Steel Plate Width Specification | 600mm to 3,000 mm |
Steel Plate Thickness Range for Sheet Metal Edge Chamfering | 6∼160 mm |
Quantity of Hydraulic Drive Clamping Jacks | 21 Pieces |
Edge Milling Head Quantity | 2 Sets |
Tilting Angle Range of Top Milling Unit | -45° to +45° |
Tilting Angle Range of Bottom Milling Unit | 45° to +45° |
Power of Milling Head | 11 kW |
Spindle rpm Scope of Edge Milling Head | 65 ~ 715 r/min., 9 grades by handwheel |
Hydraulic Power Motor | 5.5 kW |
Milling Unit Traveling Motor Power | 2.2 kW |
Milling Unit Lifting Motor Power | 1.1 kW |
Taper Hole of Milling Spindle End | ISO 50(7:24) |
Milling Tilting Angle Management | By HMI |
Milling Tilting Management | A.C. Motor drive and encoder, proximity switch |
Workpiece Handling Way | By hydraulic Roller Conveyor |
Edge Milling Speed | 150∼1000 mm/min. Stepless and Continuous with inverter |
Idle High Speed of Milling Carriages | 4000 mm/min. Constant |
Applicable Diameter of Facer Plate | D=Ø125 ~ Ø320mm (Ø200mm For delivery) |
Quantity of Hydraulic Jack Screw | 8 sets, intermittently installed |
Worktable Length | 18.7 m |
Worktable Width | 550 mm |
Worktable Height | 1050 mm |