Both Sides Machining 4 Heads 18m Stroke Edge Milling Machine
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Both Sides Machining 4 Heads 18m Stroke Edge Milling Machine

A. Performance and Purpose of FXBJ-18 Heavy duty Large Scale Edge Milling Machine:
B. Strong Points of FXBJ-18 Heavy duty Large Scale Sheet Metal Beveling Machine:
C. Technical Parameters of FXBJ-18 Tailor Made Heavy duty Large Scale Edge Milling Machine:
 
Availability:
Quantity:

A. Performance and Purpose of FXBJ-18 Heavy duty Large Scale Edge Milling Machine:

1. Main Configuration of the Large Scale Edge Beveling Equipment:

1) Function: This is a custom made product, which serves as Large Scale Sheet Metal Plate End Milling Machine, designed and manufactured based on customer designated demand;

2) Structure and configuration: Both sides of the Edge Milling Machine worktable are assembled with lengthways precise linear guiderails, which are fit with 2 sets of milling head and its carrying moving carriages respectively. Which means, this set of FXBJ-18 Large Scale Edge Beveling Equipment has 4 sets of 7.5kW milling heads in total:

3) Worktable, its both sides linear guiderails, and 4 sets of milling head carriages in the FXBJ-18 Large Scale Sheet Metal Beveling Machine: (Fig.1)

Fig1 Edge Milling Machine IMG_1936

2. Milling Heads in the FXBJ-18 Large Scale Sheet Metal Plate End Milling Machine:

1) Facer blade: All the 4 sets of milling heads in this Edge Milling Machine are equipped with Φ200 dense teeth facer blade;

2) Bevel type: Among the 4 sets, of which the 2 sets of milling heads are used for straight and upper edge milling can cut straight edge of steel plate into degree of 1:8, guaranteeing perpendicularity and parallelism of finished workpiece from the End Milling Machine;

3) In this Large Scale Edge Milling Machine, milling angle of each set of the milling head can be adjusted individually under motor drive, in the range of 0°~83° for one side, and -25°~50° for the other side;

4) Running of milling head and its facer blade in FXBJ-18 Large Scale Edge Milling Machine: (Fig.2)

Fig2 Sheet Metal Edge Milling Machine IMG_20220103_094212

3. Steel Plate Loading Unloading and Clamping in the FXBJ-18 Large Scale Sheet Metal Beveling Machine:

1) Workpiece handling: The mechanical pressing beam can be moved forward and backward in the direction perpendicular to edge milling stroke. This is for the purpose of getting easy and convenient loading steel plate into and out of the Large Scale Edge Milling Machine;

2) Workpiece clamp: During edge milling operation, the steel plate is held firmly between the array of hydraulic drive pressing jacks, and worktable of the Edge Beveling Equipment;

3) Steel plate clamping between hydraulic jacks and worktable of the FXBJ-18 Heavy duty Large Scale Edge Milling Machine: (Fig.3)

Fig3 Edge Milling Machine 81




B. Strong Points of FXBJ-18 Heavy duty Large Scale Sheet Metal Beveling Machine:

1. Extensive range of sheet metal size for groove making, as a set of versatile Sheet Metal Plate End Milling Machine;

2. Reasonable design on mechanical structure of this special use Large Scale Edge Milling Machine, with good rigidity and high strength;

3. High efficiency of edge milling job, especially for machining large size steel plate in this Large Scale Edge Beveling Equipment:

1) High efficiency: This set of Large Scale Sheet Metal Beveling Machine can have its totally 4 pieces of milling head working at the same time, which raise productivity, and shorten cycle time in large extent;

2) Super capability: It can deliver 2~4 times of machining output compared with conventional Edge Milling Machine within the same period of working;

4. Electric control circuit of milling head carriage is routed with cable slides, safe and reliable;

5. Linear Guiderails for Guiding of Milling Heads Running in the FXBJ-18 Large Scale Sheet Metal Plate End Milling Machine:

1) Double tiers of linear guiderails assembled onto the long stroke worktable and base bed of this Large Scale Sheet Metal Edge Milling Machine, in the combined form of one hanging type, the other flat holding type;

2) This makes sure the best degree of milling carriage movement stability during running of the Plate End Milling Machine, eliminating vibration of milling head during its traveling and operation;

3) The arrangement of double tiers of milling heads linear guiderails in the FXBJ-18 Heavy duty Large Scale Edge Milling Machine: (Fig.4)

Fig4 Large Edge Milling Machine 121 IMG_20220111_163025


6. The Production Process of the Heavy duty Precise Linear Guiderails in the Large Scale Sheet Metal Edge Milling Machine:

1) These precise linear guiderails are forged into shape from top quality 45# steel;

2) Then go through series of machining process: First rough planning, then tempered, and then precisely machined;

3) After being machined, the guiderails are heat treated with quenching;

4) And then precisely honed;

5) And finally, these guiderails are secured onto machined bed of the Large Scale Edge Milling Machine by means of bolts;

6) The linearity of these precise linear guiderails along the whole length of the Large Scale Edge Milling Machine is controlled within the tolerance of 0.2 mm/m;

7) Observance on double tiers of precise linear guiderails onto mechanical bed of the Large Scale Edge Milling Machine: (Fig.5)

Fig5 Sheet Metal Edge Milling Machine 138 IMG_20220117_111832


7. Dependable Lubrication in the FXBJ-18 Large Scale Sheet Metal Plate End Milling Machine:

1) All the main transmission elements are installed inside mechanical body of the Edge Milling Machine, or at concealed sections, making sure effective lubrication;

2) Lubrication Cell of the FXBJ-18 Large Scale Edge Milling Machine: (Fig.6)

Fig6 Metal Plate Edge Milling Machine IMG_20220104_155317




C. Technical Parameters of FXBJ-18 Tailor Made Heavy duty Large Scale Edge Milling Machine:

Below are detailed specifications of this heavy duty Sheet Metal Groove Plate End Milling Machine:

Model

Technical Parameter

FXBJ-18 Custom Made Heavy duty

Large Scale Sheet Metal Edge Milling Machine

Max. Plate Edge Milling Working   Stroke

18,000 mm

Max. Width of Plate for Edge Milling

3 m for one edge beveling; 1 mm for both edges beveling

Plate Thickness for Edge Milling

6mm ~ 200 mm

Workpiece Max. Weight

Up to 85 Ton

Power and Quantity of Milling Head

7.5kW/ Piece x 4 Pieces

Spindle rpm of Edge Milling Head

65 ~ 715 r/min., 6 grades by Hand Lever

Milling   Angle of Milling Heads

One Side: 0° to +80°; The   other Side: -25° to 50°

Working Speed of Edge Milling Machine

Continuous Stepless (130~ 1200) mm/min. Inverter   control

Width and Height of Worktable

550 mm/ 1050 mm

Mechanical Pressing Beam Stroke

Motorized 1500 mm

Hydraulic Oil Cylinders

Φ80 mm, 44 pieces, surface Chrome plating

Idle High Speed of Milling Head

4000 mm/min.

Hydraulic System Work Pressure

3.5 MPa

Quantity of Hydraulic Jacks

39 pieces

Power of Milling Head Feeding Motor

4 x 2.2 kW, inverter control speed

Power of Milling Head Lifting Motor

4 x 0.75 kW, inverter control speed

Power of Milling Head Milling Motor

4 x 7.5 kW, inverter control speed



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WUXI JACK TECHNOLOGY CO., LTD
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