1. Exclusive Disparity: As hinted from its model name, this Wuxi JACK delivered Large Size Plate End Milling Machine distinguishes itself, from all the products produced by other suppliers in the market, by means of the delicate design and produced hydraulic oil cylinder drive workpiece moving system. Shown in the attached and below photos:
1) The design on this mechanism is depended on the basis of specific size range of Edge Grooving Machine workpieces, which are to be processed in the Edge Milling Machine: Max. Length/ Width / Thickness of workpiece steel plate;
2) For example, for this SXBJ-15 double heads long stroke Heavy duty Edge Milling Machine, suppose the largest size of steel plate is: (Length 16m x width 8m), Wuxi JACK makes this powerful loading unit into the format of: 7 pieces of cover plates, with 8m extended long each;
3) Loading Capacity: Steel plates thickness determines its heaviest weight, and correspondingly loading capacity of the supplementary system in the Large Size Plate Edge Milling Machine, for which we select proper power of oil cylinders.
1) The largest size of workpiece that to be edge milled in this set of SXBJ-15 Heavy duty Edge Milling Machine is: 15m length x 3m width x 160mm thickness;
2) So, what is the total weight of this piece of large steel plate for the SXBJ-15 End Milling Machine?
It equals to 15m length x 3m width x 160mm thickness x 7.85 Ton/ Cubic Meter = 56.52 Ton, really heavy;
Suppose you plan to have edge beveling on a piece of such big and heavy steel plate in the SXBJ-15 Edge Grooving Machine:
1) Utility Necessary: Not only traveling crane of 60Ton capacity should be prepared at working zone of the Edge Milling Machine;
2) Hidden Risk: But also you need to consider the safety and easy way of loading such jumbo workpiece into the Large Size Edge Milling Machine;
1) This is the reason that, nowadays, during introducing Large Size Edge Milling Machine, we usually recommend the hydraulic drive workpiece loading and unloading system to customers;
2) With this hydraulic drive steel plate pushing and pulling unit, not only the large and heavy workpieces can be positioned into working table of the Heavy duty Edge Milling Machine with great ease and security;
3) But also the steel plates can be protected from being scratched, which is an issue in traditional way of material pushing in Edge Milling Machine;
1) The working principle of this auxiliary unit is to raise the steel plate under the drive of hydraulic oil cylinders. Below is its dedicated operating pendant for operating the system in the Large Size Edge Milling Machine:
3) It is unique feature and mature technology of the Edge Milling Machine produced by Wuxi JACK. Please check the attached video, for viewing the commissioning on this hydraulic supplementary unit, during production on Wuxi JACK Large Size Plate Edge Grooving Machine.
1) Milling head is “soul” for any set of Edge Milling Machine. For this set of exported to Russia Large Size Edge Milling Machine, Wuxi JACK adopts the advanced “high end” function milling head;
2) Compared with 7.5kW in general purpose Edge Milling Machine, the milling head in this SXBJ-15 Heavy duty Edge Milling Machine has higher power of 11kW, which will have higher efficiency in edge milling operation;
3) Also, the milling head has nines grades of spindle revolution to be adjusted for, during running of the Large Size Plate Edge Milling Machine;
1) Shown in the below photo, the facer blade of the milling head in this advanced configuration Edge Milling Machine is surrounded with guard plates around its four sides, to obstruct flying scraps from doing harm;
1) The angular position of milling head is critical technical parameter in the Edge Milling Machine, which determines finished groove angle, on edges of workpiece steel plate
2) As shown in below photo, the proximity switch works for detecting precise position of the milling head during its adjustment in the End Milling Machine, and gives off click sound upon arrival;
Below are technical parameters of SXBJ-15 Double Heads Large Size Plate Edge Grooving Machine:
Model Technical Parameter | SXBJ-15 Double Heads Large Size Plate Welding Groove End Milling Machine |
Workpiece Loading and Unloading Way | By hydraulic Drive Pushing and Pulling Unit |
Sheet Metal Plate Thickness Range | 6∼160 mm |
Angle Range of Up Milling Unit | -45° to +45° |
Angle Range of Lower Milling Unit | -45° to +45° |
Max. Working Stroke of Plate Edge Milling | 15,000 mm |
Sheet Metal Plate Width Range | 600mm to 3,000 mm |
Quantity of Hydraulic Clamping Jacks | 21 Pieces |
Edge Milling Head | 11 kW, 2 sets |
Spindle rpm Scope of Milling Head | 65 ~ 715 r/min., 9 grades by handwheel |
Milling Tilting Angle Management | By Human Machine Interface |
Hydraulic Power Motor | 5.5 kW |
Milling Unit Traveling Motor Power | 2.2 kW |
Milling Unit Lifting Motor Power | 1.1 kW |
Milling Tilting Management | A.C. Motor drive and encoder, proximity switch |
Edge Milling Working Speed | 150∼800 mm/min. Stepless and Continuous controlled with inverter |
Idle High Running Speed of Milling Units | 4000 mm/min. |
Applicable Diameter of Facer Plate | D=Ø125 ~ Ø320mm (Ø200mm For delivery) |
Quantity of Hydraulic Jack Screw | 8 sets, intermittently installed |
Worktable Length x Width x Height of Edge Milling Machine | 18.7m x 550 mm x 1050 mm |