The CNC-DX3530 CNC H Beam Pipe End Facing Machine in the first photo was being installed at customer site, in a new facility workshop.
1) The workpieces to be end faced in this CNC Pipe End Face Milling Machine are in majority of pipe/ tube structure members which are used in Water Conservancy and Hydropower, as shown in the 2nd photo;
2) On the other hand, design of the hydraulic workpiece clamping rack makes the CNC Steel Structure BOX H Beam End Face Milling Machine fitting for square shape of workpiece also;
3) The largest size of 3,500 mm height and 3,000 mm width is custom made based on standard specification;
4) By means of CNC controller, inverter is not necessary in this CNC Steel Structure BOX H Beam End Face Milling Machine for managing end face milling speed in horizontal and vertical direction; The pipe end facing job can be made with quickest tool setting, working staff do not need to toil on jogging facer blade along X/Y axis.
CNC controller is the commanding center of the CNC Pipe End Face Milling Machine. It gives the CNC Steel Structure BOX H Beam End Face Milling Machine below helpful abilities:
a) Depending diameter of pipe, the cycle time for end facing one piece of the workpiece varies from around 30 min. to 1 hour. During the period of valid working hour of 6.5~7 hours within one shift, sometimes end facing on a large workpiece needs to be paused for next shift/ day working --- Considering the target of best OEE, and having best time utilization and least waste of idle time, such condition is not rarely happened in the daily working of the CNC Steel Structure BOX H Beam End Face Milling Machine;
b) The function of breakpoint continuation gives the CNC Pipe H Beam End Facing Machine to resume its paused job within shortest time and best accuracy, making the end face milling effect same as one time job;
The early stage of CNC controller took English as its working language. With popularity of CNC controlling equipment including DX series CNC Pipe End Face Milling Machine, all the major languages worldwide, including Chinese, Russian, French, etc. are adopted into the CNC, and can be switched within seconds;
Sometimes during work, we may want to have certain segment of workpiece rim to be end faced again--- Then with the help of CNC controller, facer blade of CNC Pipe End Face Milling Machine can return reversely to the expected starting point. This function is especially useful for applications of higher demand on end facing quality;
Also, similarly, at the completion of full circle end facing, or at the beginning of end facing, or in the middle of end facing, we may want to have end face milling jump to certain segment of workpiece rim specifically. With corresponding command, this step can be made in the CNC H Beam End Face Milling Machine: CNC can have milling head and hence facer blade travels forward to the target point;
5) Complement: The 3rd photo shows without CNC, in ordinary Pipe End Face Milling Machine, working staff need to toil on facer blade aiming. With CNC, such annoyance can be removed; The 5th and 6th photos record main body and milling head (Same as those used in Edge Milling Machine) of the CNC Steel Structure BOX H Beam End Face Milling Machine.
For this CNC-DX3530 CNC Pipe End Face Milling Machine (CNC Pipe H Beam End Facing Machine):
No. | Parameter | CNC-DX3530 Automatic Section Steel H Beam End Face Milling Machine | |
1 | Applicable Workpiece Max. Cross Section Size Height × Width= | 3500 ×3000 mm, or 3m diameter for Pipe | |
2 | Fitting Section Shape of Workpiece | Round/Curve/H Square/ Rectangle/ Triangle/ ... All | |
3 | Horizontal End Face Milling Speed | 100~ 800 mm/min (Without times) | Working speed, controlled with CNC controller |
4 | Face Milling Carriage Idle speed in horizontal and vertical direction | 1400 mm/min | Constant speed |
5 | Vertical End Face Milling Speed | 100~ 800 mm/min (Without times) | Working speed, controlled with CNC controller |
6 | CNC Controller | Shanghai FANGLING F2300B | |
7 | X/Y axis End Face Milling Guide | Heavy duty Precise Linear guiderail, assembled onto base bed and upright column | |
8 | X axis Horizontal Driving Motor | 1.5 kW | Panasonic Servo A6 series |
9 | Y axis Vertical Driving Motor | 2.0kW | Panasonic Servo A6 series |
10 | Milling Head Power | 7.5 kW | Made in Chinese mainland |
11 | Milling Head Spindle Revolution | 75~420 rpm | 6-grade Revolution adjustable |
12 | Diameter of Facing Cutter | Ø125~250 mm | Ø 200 equipped with machine |
13 | Milling Head Spindle Stroke | L=100 mm | |
14 | Hydraulic Workpiece Rack | 1 set | 1 set of pump station; Quantity of racks depends on length of workpiece |
15 | Electricity Power Specification | 3P AC380V,50Hz,15kW for China mainland |