The first photo was taken at submerged arc welding station of HB1500 Automatic H Beam Production Line produced by Wuxi JACK. As you can find from the photo, there is a piece of H Beam being welded at the 45° rack of the LHC H Beam Gantry Welding Machine.
1) The HB1500 Automatic H Beam Production Line with SAW Welder (Submerged Arc Welding machine) is a streamline of fully automatic H Beam Production Machine for making welding H Beam of medium size: The biggest web height is 1500mm. Detailed specification of the delivered H Beam please check parameters at the end of this model section of H Beam Production Line: (Fig.1)
2) Depending on the local habitual name of different countries and regions, H Beam has the other name of H Beam; Corresponding, the H Beam Production Line has the synonym of I Beam Production Line.
1) In Steel Structure Industry, H Beam/ I Beam is the most popular used raw material in construction of various projects, ranging in broad size;
2) Based on its manufacturing process, H Beam falls into two broad categories of hot rolled and welding type. The hot rolled H Beam usually has smaller size, while welding H Beam usually has larger size: (Fig.2)
3) The welding H Beam produced from HB1500 Automatic H Beam Production Line has the largest web height of 1500mm, 200 ~ 800mm Flange width, in the length of 4m ~ 12m.
Production process of Automatic H Beam Production Line mainly includes major steps of:
a) This station is for the purpose of cutting carbon steel plate into long narrow strip boards, working as flange and web for welding H Beam: (Fig.3)
b) The related H Beam Production Machine adopted is CG series CNC Strip Plate Cutting Machine;
a) This station is for the purpose of assembling flanges and web into first T Beam and then H Beam, as well as spot CO2 welding at the same time, to solidify the structure of welding H Beam: (Fig.4)
b) The related H Beam Production Machine adopted is Z15 H Beam Assembly Machine. Please check the second photo;
a) This station is for the purpose of implementing 45° fillet submerged arc welding on the half finished welding H Beam, delivered from the previous step of H Beam Assembly Machine: (Fig.5)
b) The related H Beam Production Machine adopted is LHC model H Beam Gantry Welding Machine. Please check the third photo;
a) This station is for straightening deformed flange post submerged arc welding, of the previous station of H Beam Gantry Welding Machine: (Fig.6)
b) The related H Beam Production Machine adopted is HYJ-40 or HYJ-800 mechanical H Beam Straightening Machine. Please check the fourth photo.
1) Whatever it is Automatic or Semi Automatic I Beam Production Line, the above mentioned four H Beam Production Machine are indispensable for all process technology of welding H Beam;
2) The difference between Automatic H Beam Production Line and Semi Automatic Beam Production Line lies in whether applying Steel Structure Flipping Equipment for moving workpieces among work stations. Please check the fifth photo: (Fig.7)
3) For Automatic H Beam Production Line, with the deployment of Steel Structure Flipping Equipment, including overturning units and conveyors, least operators are involved for production of welding H Beam, and the entire line of automatic H Beam Production Machine features in high automation and smooth running.
Below are specifications of the HB1500 high efficiency Automatic Welding H Beam Production Line:
Model | HB1500 Automatic Welding H Beam Production Line |
Max. H Beam Web Width | 1500 mm |
H Beam Web Thickness | 6∽32 mm |
H Beam Flange Width | 200∽800 mm |
H Beam Flange Thickness | 6∽40 mm |
H Beam Length | 4000∽12000 mm |
Max. H Beam Weight | 20 Ton. |
H Beam Production Machine for Assembly | Z15 H Beam Assembly Machine with Tack Welding, CO2 Spot Welding |
H Beam Production Machine for SAW Welding | LHC H Beam Gantry Welding Machine |
H Beam Production Machine for Flange Straightening | HYJ-40 or HYJ-800 H Beam Straightening Machine |
H Beam Production Machine for Transfer of H Beam workpiece among stations | Steel Structure Flipping Equipment: Flipping units/ Conveyor/ Travel Cart |