1) Model of XBJ and SXBJ series Plate Edge Milling Machine is nominated on the basis of its longest edge grooving stroke. The common seen models selected by customers in the market are: XBJ & SXBJ-3/ 6/ 9/ 12 /15/ 16/ 18 Plate End Chamfering Equipment, which correspond with 3000/ 6000/ 9000/ 12,000/ 15,000/ 16,000/ 18,000 mm edge milling stroke respectively;
2) Such arrangement on “standard” models of Plate Edge Milling Machine is aroused out of convenience on its mechanical main frame production, because the standard length of pressing beam and base bed are more easy and quick for machining and heat treatment, as well as final assembly of the Plate Edge Milling Machine;
3) On the other hand, to save manufacturing cost and correspondingly reduce purchase budget of the Plate End Grooving Machine, personalized edge milling stroke is designated by customer and produced by us, such as this SXBJ-10 Plate Edge Milling Equipment here;
1) Standard Structure: Components and functions in Plate Edge Milling Machine are usually assembled at one side of the mechanical main frame for performing workpiece loading, and the opposing side for running of milling units;
2) Comparatively, in this personalized SXBJ-10 Plate Edge Beveling Machine, both sides can be taken as either workpiece loading, or edge milling operation;
3) In other words, if you view this personalized SXBJ-10 Plate End Grooving Machine from its lateral side for checking its cross section, you will find it is a symmetrically designed and produced Plate Edge Milling Machine;
1) The main reason behind it is for getting high efficiency edge grooving on steel plates, and flexible arrangement and adjustment on process material flow of the Plate Edge Beveling Machine;
2) Besides SXBJ-10 Plate Edge Milling Machine here, we have also successfully developed and delivered FXBJ-18 four milling heads Plate Edge Beveling Machine, as well as SXBJ-12 double heads Plate End Chamfering Equipment for Chinese and Overseas customers.
1. Manufacturing cost of mechanical main frame of such personalized Plate Edge Milling Machine is around 10% ~ 15% higher than that of conventional Plate End Chamfering Equipment, which is because of not only dedicated design and virtual validation, but also special control on its production process;
2. The structure members for being assembled into final mechanical main frame of the Plate Edge Milling Machine, are welded from high strength and good quality thick steel plates and or section steels, and then went thru strict controlled heat treatment, so as to be destressed after welding, in the manner of high temperature tempering;
1) Equal length of pedestal extension: Marked with “1” in the above photo. This is for the purpose of both sides of the Plate Edge Milling Equipment mechanical main frame can be installed with milling function carriages;
2) Hard Stops for Protecting Over Movement of Milling Carriages: Marked with “2” in the above photo. This is for the purpose of preventing the milling carriage from moving outside of Plate Edge Milling Machine mechanical main frame;
3) Yellow Color Overhanging Protecting Plate for Precise Guiderail: Marked with “3” in the above photo. This is for the purpose of protecting the important component: Precise linear guiderail of the Plate Edge Beveling Machine, from infiltration of edge milling debris falling onto it, so that stability and precision of the Plate End Chamfering Equipment may be affected;
4) Solid Connection Joining Plate Edge Milling Machine Pressing Beam and Working Table: Marked with “4” in the above photo. As can be identified from it, the original 2 pieces of sub-assemblies, the pressing beam and working table, are assembled into a final integral mechanical main frame of the Plate Edge Milling Machine by means of the two pieces of such solid connection, which are strengthened by top and bottom two circles of stiffeners, fully guaranteeing rigidity and strength of the entire set of the Plate Edge Beveling Machine.
Below are technical specifications and parameters of the tailor made SXBJ-10 Double Heads Automatic Sheet Metal Plate End Chamfering Equipment:
Model Technical parameter | SXBJ-10 Double Heads Personalized Automatic Sheet Metal Plate Edge Beveling Machine |
Length Range of Plate Edge Beveling | 500mm ~ 10,000 mm |
Width Range of Workpiece Metal Plate | 200mm ~ 3000mm |
Thickness Range for Sheet Metal Chamfering | 6∼ 60 mm |
Power and rpm of Milling Head | 7.5 kW, 1440 rpm |
Spindle rpm of Edge Milling Head | 75 ~ 420 r/min., 6 grades adjustment by handwheel |
Hydraulic Power Motor of Plate Edge Milling Machine | 5.5 kW |
Milling Head Quantity | 2 sets |
Milling Angle of Top Milling unit | 0° to +80° |
Milling Angle of Down Milling unit | -45° to 0° |
Edge Milling Speed | 130∼1000 mm/min. (VFD, Inverter Control) |
Idle High Speed of Edge Milling Carriage | 4000 mm/min. |
Applicable Diameter of Facer Plate | D=Ø125 ~ Ø320mm (Ø200mm For delivery) |
Quantity of Hydraulic Jacks | 17 pieces |
Hydraulic Rated Pressure | 5.5 MPa |
Hydraulic Working Pressure | 3.5 MPa |
Hydraulic System Flowrate | 47 L/min. |
Worktable Width | 450 mm |