1) Precise control on tilting angle of milling head is one of the key factors, in guaranteeing superior quality of plate end milling performance, delivered from XBJ and SXBJ series Automatic Metal Plate Chamfering Machine;
a) The tilting angle of milling head, and hence completed milling angle on workpiece steel plate, is adjusted by means of manual turning milling head of the Edge Milling Machine;
b) And check on actual milling angle, by means of the hardware metallic angular ruler, shown in below photo:
4) Which means, there is angle indicating dial on milling head of XBJ and SXBJ series Automatic Metal Plate Edge Milling Machine of all models. For “ordinary” Edge Milling Machine, just by turning the milling head with manual labor or motor drive, the tilted angle of milling head is shown in this indicating dial in real time;
5) Meanwhile, there is no preemptive measure to make sure desired angle to be got in the Automatic Metal Plate End Milling Machine, just trace on it;
1) This design of HMI (Human machine interface) equipped Automatic Metal Plate Edge Beveling Equipment, can be viewed as Advanced Configuration Automatic Metal Plate Edge Milling Machine;
2) Advantages: Such advanced End Milling Machine has strong points of: More intuitive, high efficiency, and precise management on process of edge milling metal plate for making welding groove, especially milling head angle control in the Edge Milling Machine;
3) Easy Operation: As indicated in all the attached photos and below small photo, in touch screen configured Automatic Metal Plate Edge Milling Machine, operator just need to key in target tilting angle of milling head, and the milling head will swing to this set angle accordingly;
5) Please check attached video of this section of Wuxi JACK advanced configuration Edge Milling Machine, on checking HMI touch screen management on milling angle, and swing of milling head in End Milling Machine;
6) In this way, customers of Automatic Metal Plate Beveling Machine can manage plate edge milling more readily, accurately, and conveniently, delivering all the necessary types of welding grooves:
1) As shown in the attached 1st to 5th photos and below, the touch screen of HMI is integrated into control board door of corresponding milling carriage in the Plate Beveling Machine:
3) This SXBJ-4 double heads long stroke Automatic Metal Plate Beveling Machine has two sets of milling head;
4) So, one set of such Automatic Metal Plate Edge Beveling Equipment has two sets of milling heads and its motorized moving carriages: One set of moving carriage is equipped with one piece of dedicated control board respectively, as well as one piece of specific HMI and its touch screen. Please check below photo:
1) Data Input: Before Plate Edge Milling Machine start on making welding groove, based on designed finished product and welding grooves to be made: Top and bottom bevels and chamfers, operators just key in the target tilting angle of the milling head in the End Milling Machine, the milling head will revolve to that angle accordingly;
2) Real Time Show: At the same time, there is another digital display on milling head of the Edge Milling Machine, which shows angle of the milling cutter in real time;
3) Monitor: Operator can check and monitor revolving progress on the milling head of the Plate Beveling Machine, by means of this digital display;
4) Operating Pendant: Another pendant incorporating operating buttons and switches are hung on lateral side of Edge Milling Machine milling carriage, with velocity of plate edge milling shown on it during work of End Milling Machine. Please check the attached 6th picture.
Below are technical parameters of this SXBJ-4 Double Heads Automatic Metal Plate Beveling Machine:
Model Technical Parameter | Touch Screen Manage SXBJ-4 Double Heads Automatic Metal Plate End Milling Machine |
Max. Metal Plate Edge Milling Length | 4000 mm |
Max. Metal Plate Edge Milling Width | 3000 mm |
Metal Plate Thickness Range for Edge Chamfering | 6∼50 mm (On customer demand) |
Quantity of Hydraulic Drive Pressing Jacks | 8 Pieces |
Milling Head Quantity | 2 Sets |
Milling Angle Scope of Top Milling Unit | 0° to +80° |
Milling Angle Scope of Bottom Milling Unit | -45° to 0° |
Power and rpm of Milling Head | 7.5 kW, 1440 rpm (Higher Power available) |
Spindle rpm of Edge Milling Head | 75 ~ 420 r/min., 6 grades by handwheel |
Hydraulic Power Motor | 5.5 kW |
Milling Unit Traveling Motor Power | 2.2 kW |
Milling Unit Lifting Motor Power | 0.75 kW |
Taper Hole of Milling Spindle End | ISO 50(7:24) |
Milling Tilting Angle Management | By Touch Screen |
Spindle Stroke | 100 mm |
Edge Milling Speed | 15∼1000 mm/min. VFD with inverter |
High Speed of Idle | Constant 4000 mm/min. |
Applicable Diameter of Facer Plate | D=Ø125 ~ Ø320mm (Ø200mm When delivery) |
Quantity of Hydraulic Jack Screw | 2 sets, intermittently installed |
Worktable Length | 10 m |
Worktable Width | 450 mm |
Worktable Height | 1050 mm |