1. The attached photos show different models of Wuxi JACK PHJ and ZHJ series 3 in 1 I H Beam Fabrication Machine in the stage of installation and put into operation at customers site;
1) 3 Standard Models: Of which, PHJ group Pull Through Vertical I H Beam Welder has three standard models of PHJ15/ 18/ 20, which is nominated based on the largest height of web height available for production: 1500/ 1800/ 2000 mm;
2) ZHJ group Pull Through Vertical I H Beam Welder also has three standard models of ZHJ8015/ 8018/ 8020;
The major difference between PHJ and ZHJ is cross section of welding I H Beam manufactured shown in below small sketch, and correspondingly the way of assembling operation in the two types of Integral Function I H Beam Welding Equipment:
1. The most important questions customers have interest on automatic equipment are: Application Scenario/ Constructure and Layout/ Working Principle/ Process Step/ Operation;
2. These information on Wuxi JACK superior quality Integral Function I H Beam Welding Equipment can be found from product section of ZHJ8015 and ZHJ8018;
3. Besides, the comprehensive introduction is available in the product page of Integral Function I H Beam Welding Machine.
Operating Buttons Distribution in the PHJ and ZHJ series Integral Function I H Beam Welding Equipment:
1) As can be seen from the 1st photo and above small photo, the central working station of the 3 in 1 I H Beam Production Machine is at right hand of mechanical main frame, standing at outlet side, and facing the input conveyor;
2) This is for the purpose of friendly operation for operator when operating the Pull Through Vertical I H Beam Welder, that he/she can manage the entire working process of the machine conveniently;
3) The central working station consists of 3 main elements: The operating panel of the I H Beam Fabrication Machine, and the 2 pieces of control consoles for SAW (Submerged arc welding) power supply. The operating panel and control console can be studied clearly in the 2nd and 3rd photos and below:
1) Besides, for the purpose of easy access and convenient operation, there are 2 pieces of remote button boxes placed at assembly cell and straightening cell of the Pull Through Vertical I H Beam Welder respectively;
2) These remote control boxes have small size, and installed with only 3 buttons (Up/ down/ STOP). Please check the attached 2nd and 5th photos, and below small photos:
These two units are the “Commanding center” of the Pull Through Vertical I H Beam Welder:
1) In any one set of PHJ and ZHJ series 3 in 1 I H Beam Production Machine, there are two pieces of SAW control soles, for controlling the two sets of SAW power supplies. The 2 pieces of control console are installed together, so that operator can manage the two sets of SAW power supplier with easy operation:
2) These SAW power supply control consoles are supplied together with the SAW power supplies/wire feeders from suppliers;
3) On this control console, all the critical steps/ parameters for managing welding process in the Integral Function I H Beam Welding Machine: Welding Start/ Stop; Welding feature of Constant Current/ Constant Voltage; Welding Wire Inch Up/Down; Welding Current/ Voltage; Wire feeding speed, can all be set up here;
4) During work of the Integral Function I H Beam Welding Equipment, the above-mentioned technical parameters can be displayed in real time on the control consoles;
As can be seen from the above small photo and attached photos, the operating panel can be divided into 3 sections of:
1) The top section in the panel, for all the primary working cells control: The machine itself, assembling, welding and straightening;
2) The left lower section in the panel, for managing all function units equipped with the Pull Through Vertical I H Beam Welder;
3) The right lower section in the panel, for assisting unit and working speed display in real time.
Below are technical parameters of PHJ and ZHJ series Integral Function SAW H Beam Welding Machine (Pull Through Vertical I H Beam Welder):
Technical Parameter | PHJ and ZHJ 3 in 1 I H Beam Fabrication Machine (Integral Function I H Beam Welding Equipment) |
H Beam Web Size | Height: 200 ∼ 1500/ 1800/ 2000 mm; Thickness: 6 ∼ 32 mm |
H Beam Flange Size | Width: 150 ∼ 750 mm; Thickness: 6 ∼ 40 mm |
Workpiece (Welding H Beam) Length | 3,000 ∼ 15,000 mm (Can be tailor made) |
Uniform Working Speed of Assembly/ Welding/ Straightening | Scope: 200∼1200 mm/min.(Stepless, Inverter Control, VFD Working Speed: 500~ 700 mm/min. for 10~12mm thickness |
One Pass Welding Seam Size | SAW: Max. 8~12 mm, flat fillet welding |
Output Workpiece | Welding H Beam/I Beam of Symmetric and Symmetric Section shape |
Input / Output Conveyor | 10~11m length each,3 segments each; One segment driving, two segments idler; Input conveyor has three pairs of hydraulic drive rough assembling manipulators |
Driving Mode | Assembly/ Straightening/ Output Conveyor Elevation: Hydraulic Cylinder; Workpiece Traveling: A.C. motor |
Flange and Web Assembling | Hydraulic motor and cylinder automatically |
Welding Mode | SAW (Submerged Arc Welding), Single Arc or Twin Arc |
SAW Welding Current | Recommended working current: 380~ 750A |