YF1220 High Power Automatic 180° Hydraulic Flipping Rack

A. Equipment Use of YF1220 Automatic Hydraulic 180° Flipping Rack:

1. Function: The movable Hydraulic Overturning Rack here is for turning and transporting workpiece of various stages, from internal baffle plate, to U Beam, to BOX Beam, throughout working stations of BOX Beam Production Line:

At LHC12 column structure BOX Beam SAW Welding Machine, turning and laying finished BOX Beam for delivery: (Fig.1)

2. Crucial Role Playing: As can be seen from the detailed process technology specified in product group of this BOX Beam Production Line, the 180° Hydraulic Overturn Rack plays critical role, for making sure fluent process flow of BOX Beam production. It appears seven times in one time flow of a piece of BOX Beam delivery;

3. Universal Use Equipment of Hydraulic Overturning Rack and Advantage:

1) Such kind of Hydraulic Flipping Rack is not confined to BOX Beam production. It is also an indispensable unit in the automatic welding H Beam Production Line:

Being used in SAW welding station of H Beam Production Line: (Fig.2)

2) In other words, Hydraulic Flipping Rack is a kind of general purpose equipment, which is widely used in nearly all production lines of heavy duty steel structures, for overturning and conveying large size and heavy weight workpieces among working stations, relieving operators of such dangerous burdensome and tedious job, making sure safe and automatic running site.

B. Technical View and Operation Way of YF1220 Automatic Hydraulic Overturning Rack:

1. Working Video: Please check attached video, to view on operating status of Wuxi JACK Hydraulic Overturn Rack at customer site;

2. Rotating Drive Form: To make sure its sufficient loading and turning capacity, this Flipping Rack is hydraulic drive. The corresponding tilting range is 0°~ 180°. Any target angular angle of workpiece within this range can be met;

3. Moving Drive Form: Meanwhile, the workpiece (BOX Beam/ H Beam) need to be sent to next station for subsequent process technology. So, this working unit should be capable of moving along rails, which is driven with motor reducers:

2 sets of Wuxi JACK movable Hydraulic Overturning Rack on rails: (Fig.3)

4. Composition of Hydraulic Flipping Rack for Practical Use:

1) Quantity: To carry on BOX Beam of several meters length, in one group of the Hydraulic Overturning Rack, there are 2 sets to form into a working unit;

2) Task: In this specific BOX Beam production line, this working mechanism is for flipping single side welded workpiece for opposite side welding, or to next station for following up jobs;

3) In each set of the Hydraulic Overturn Rack, there are 2 pieces of L shape hard arm, serving as manipulators of workpiece handling: (Fig.4)

5. Work Motion: During work, driven with two sets of oil cylinders, the two pieces of hard L arm rotate in phase, turning the assembled and tack welded workpiece (BOX Beam) to the middle of conveyor or work table, for the next step of operation. This unit is fit with motor reducer and moving wheels, making it additional function of movement.

C. Parameters and Specifications of YF1220 Model 180° Hydraulic Overturning Rack:

D. Range of Supply on YF1220 Model 180° Hydraulic Flipping Rack:

The YF1220 mainly consists of:

1) Mechanical units of frame and base;

2) L shape flipping arms;

3) Flipping drive oil cylinders;

4) Flipping bearing pedestal;

5) Moving wheels;

6) Hydraulic pump station and its oil tubes;

7) Electric control and operation system