ZHJ8018 High Efficiency Three in One I Beam Fabrication Machine

Working Site of Wuxi JACK ZHJ8018 Model 3 in 1 H Beam Fabrication Machine:

1) The attached 1^st photo was taken at a Chinese customer site, in there a piece of H Beam was being manufactured in process with the Wuxi JACK ZHJ8018 model 3 in 1 I H Beam Fabrication Machine (Pull Through H Beam Welder);

2) Production Stage: It was at the beginning of the 2^nd time round of the operation, when the welding T Beam was being taken off the output conveyor and would be loaded onto input conveyor of the 3 in 1 H Beam Welding Machine, and the 2^nd piece of flange had been on the input conveyor of the Pull Through Beam Welder.

1. How Does a Piece of Welding H Beam (I Beam) Being Produced from Raw Materials in ZHJ Series Automatic H Beam Fabrication Machine:

In the previous product section of ZHJ8015 we introduced the construction and layout of a set of ZHJ series 3 in 1 H Beam Welding Equipment. In this section, we will go on to introduce the process of its delivery of finished workpiece from raw materials:

1) Raw Materials:     One piece of H Beam/ I Beam is made from 2 pieces of flange (Horizontal orientation, represent width of H Beam), and 1 piece of web (Vertical orientation, represent height of H Beam). They are long and narrow steel plates, cut from CNC Strip Plate Cutting Machine;

2) First Step: Fabricating T Beam from one piece of Flange and 1 piece of Web in the 3 in 1H Beam Fabrication Machine:

a)       Load On the 1^st piece of flange: To be specific, the first piece of flange is put onto input conveyor of the 3 in 1 H Beam Welding Machine (3 in 1 H Beam Fabrication Machine), lying on its rollers, making it at the middle of the conveyor. In other words, centerline of the flange and machine should coincide with each other;

b)      Load on the web: Then the upright  web is loaded in vertical position onto input conveyor of the 3 in 1 H Beam Welding Machine, with its edge right coincidence with centerline of the first flange. In this way, a structure of “┷” is made in shape. By this time, the hydraulic drive manipulators along input conveyor of the 3 in 1 H Beam Welding Equipment act to work;

c)       Flange and Web Formed into T Beam: Driven with hydraulic cylinders, the alignment rollers of different height positions of hydraulic manipulators will lean against flange and web at their both sides, serving as “claws” to firmly grip the workpiece, strengthening their “┷” shape structure, and making it in line with centerline of the Vertical H Beam Welder. For figuratively description, please check the 3^rd photo for reference. It was taken in the 2^nd round of H Beam making in the 3 in 1 H Beam Welding Equipment, but the principle is same;

d)      Flange and Web Fabricated into T Beam: By this time, start on the corresponding buttons in operating panel of the 3 in 1 H Beam Welding Machine (3 in 1 H Beam Fabrication Machine), making the flange and web sent into central working area of the Vertical H Beam Welder. With its travelling thru these working cells, the flange and web will be precisely aligned, clamped and welded into the reversed orientation of welding T Beam. The whole process is recorded vividly in the 2^nd photo, please check;

e)       Straighten the Welded T Beam Flange: With the keep on going of the welded T Beam, the straightening cell at outlet of the 3 in 1 H Beam Welding Machine starts to work, straighten the deformed flange (Because of heat input from the submerged arc welding) continuously along its full length. By this time, a piece of welding T Beam is completed in the Pull Through H Beam Welder;

3) Second, H Beam (I Beam) is made into shape in the 3 in 1 H Beam Welding Machine:

a) Load on the 2^nd piece of flange: Hoist the 2^nd piece of flange onto input conveyor of the Integral SAW 3 in 1 H Beam Welding Machine, in the same position as the first piece of flange. As shown in the 1^st photo;

b)      Load the T Beam onto the input conveyor of the 3 in 1 H Beam Welding Machine again: Now, with the help of traveling crane, load off the reversed T Beam, flip it 180°, making it an upright T Beam, and load it onto input conveyor of the Pull Through H Beam Welder again, making edge of the web coinciding with centerline of the 2^nd piece of flange;

c)       Form in H Beam (I Beam): By this time, the 2^nd piece of flange and T Beam are formed into “工” shape (H Beam). With start on of corresponding buttons, positioning hydraulic manipulators of the 3 in 1 H Beam Welding Machine start to work again, holding the entire workpiece firmly--- This is perfectly demonstrated in the 3^rd photo, please check. Pay attention to that until the workpiece is securely positioned, do not unleash the traveling crane, as is shown in the 3^rd photo;

d)      H Beam (I Beam) are fabricated: The workpiece travels through central working area of the Pull Through H Beam Welder the second time, completing the production of welding H Beam;

4) High Efficiency of the 3 in 1 H Beam Welding Machine:

a)       Except material handling, the entire operation on this ZHJ series Automatic 3 in 1 H Beam Fabrication Machine (Vertical H Beam Welder) just involves press on series of buttons/ switches/ toggle switches on the operating panel and SAW control console of the 3 in 1 H Beam Welding Equipment, and the workpiece of H Beam/I Beam /T beam will be sent out of the Pull Through H Beam Welder, as is shown in the 4^th and 5^th photo;

b)      The 6^th photo was taken at sub-assembly area of Wuxi JACK. Thanks to its user friendly operation and high efficiency, the ZHJ series Vertical H Beam Welder has large market demand. 

Finished welding H Beam to be produced from PHJ and ZHJ series Pull Through H Beam Welder: (Fig.1)

2. Technical Parameters of ZHJ8018 Model 3 in 1 H Beam Fabrication Machine:

For this ZHJ8018 Integral function 3 in 1 H Beam Welding Machine (3 in 1 H Beam Fabrication Machine):