Beam Manufacture ZHJ8015 Three in One H Beam Welding Machine

1. Background of ZHJ series Automatic H Beam Fabrication Machine:

1)  ZHJ series H Beam Assembly Weld Straighten Integrated Machine is developed on the basis of PHJ series 3 in 1 H Beam Welding Machine, focusing on producing welding T Beam H Beam of symmetric cross section only;

2) Please check below sketch on denotation of workpieces in PHJ series versus ZHJ series Automatic Vertical H Beam Welder:  (Fig.1)

2) In practical use, symmetric cross section welding H Beam takes mainstream (Around 70%, differs on specific country and region). ZHJ series Integral Function H Beam Welding Machine has better efficiency in delivering such workpiece, this is the reason behind its put into market;

3) On the other hand, ZHJ series SAW H Beam Fabrication Machine is not replacement of PHJ series Multifunction H Beam Welding Machine, they are counterpart products in the family of H Beam Assembly Weld Straighten Integrated Machine. Because of capability on delivering asymmetric welding H Beam, PHJ series 3 in 1 H Beam Welding Machine still sees vast demand, especially in overseas market (Respect to Chinese mainland).

2. Advantages of ZHJ and PHJ series H Beam Assembly Weld Straighten Integrated Machine:

Put it in specific, in the field of small to medium size welding H Beam production, and compared with traditional equipment of three separate machines in H Beam Production Line, these Automatic Vertical H Beam Welder can save budget on equipment investment, reduce facility land occupation, saving variable labor cost, and improve productivity greatly in decisive degree, and all these contribute to over 50%~ 60% cost saving for customers. For detail, please check the product of “PHJ ZHJ Cost effective 3 in 1 H Beam Welding Machine”.

3. Applicable Range of ZHJ8015 Model 3 in 1 H Beam Welding Machine:

ZHJ8015 Vertical H Beam Welder is the smallest model of ZHJ series Integral Function H Beam Welding Machine, and also with the largest application base because of its fitting size (Max. web height is 1,500mm) for steel structure industry.

4. Welding System of ZHJ series SAW 3 in 1 H Beam Welding Machine:

1) Welding is the core step in producing welding H Beam, this is the reason many times we call the equipment as “H Beam Welding Machine”. Of which over 90% condition is submerged arc welding of single arc (Single wire of 2.5 /3 /4 mm diameter);

2) And, in minority conditions (Very thin of H Beam web thickness, 5~6mm), GMAW CO₂ welding substitutes SAW in this Automatic H Beam Fabrication Machine;

3)  One set of SAW Vertical H Beam Welder needs 2 sets of SAW power supply, which is put alongside hydraulic pump station on the ground. Please check below photo: 

Function units at working site of 3 in 1 H Beam Welding Machine: (Fig.2)

4) Another indispensable welding auxiliary unit in this SAW 3 in 1 H Beam Welding Machine is welding flux recycling system. It is composed of Main body/ Flux Hopper/ Flux Feeding and Recovery pipe. Of which the main body of the 2 sets of flux recovery unit are put on the overhead platform of the SAW H Beam Fabrication Machine. Please check below photo: 

2 sets of SAW welding flux units on overhead platform of 3 in 1 H Beam Welding Machine: (Fig.3)

5. Technical Parameters of ZHJ8015 SAW H Beam Fabrication Machine:

Below are technical specifications of ZHJ8015 model 3 in 1 H Beam Welding Machine: