Synchronization Running Automatic ZHJ& PHJ I Beam Assembly Welding Straightening Machine

1.  What is Automatic H Beam Fabrication Machine Brings along for Productive Forces:

1) Working Site of 3 in 1 I H Beam Welding Machine: For all the photos taken on on site working of ZHJ and PHJ series 3 in 1 I H Beam Assembly Welding Straightening Machine, you can see under majority conditions operator was standing by (Sometimes even sit aside) the Pull Through H Beam Welder, and looking on closely on this Automatic H Beam Production Machine, as is the case in the 1^st photo:

2) From Worker to Manager: This is the true meaning on the automatic running Pull Through H Beam Welder, or machine automation, that people working on it are changed from manual labor operator gradually into mental labor observer, so that within the same period of time, he or she can take care on and fulfil more complicated duties than before.

2.  Synchronization of Assembling and Straightening Operation in 3 in 1 I H Beam Fabrication Machine:

1) Technical Breakthrough: The most exciting thing in advent of ZHJ and PHJ models Automatic H Beam Production Machine, is it realizes integration and synchronization on three basic steps in welding structure member production, so that the workpiece can be delivered in much more cost effective and efficient manner with this Pull Through H Beam Welder;

2) Of which, one of the key issues is in phase transmission of assembling and straightening (Due to structure of the 3 in 1 H Beam Assembly Welding Straightening Machine, welding cell does not have transmission), let’s us have a short discussion here:

3) Mechanical Structure on Assembly and Straightening: For product family of ZHJ and PHJ series Integral function H Beam Welding Machine, both ZHJ sub-group and PHJ sub-group have in phase driving of its assembling and straightening, by means of the chain wheel and sprocket, but in different definite installing position;

4) Compare on Synchronous Mechanisms of Assembling and Straightening in 3 in 1 I H Beam Fabrication Machine:

a) The PHJ series Pull Through H Beam Welder have the synchronous transmission mechanism at lateral side of its base frame, as discussed in product section of “PHJ15 Fit Up Full I H Beam Fabrication Machine” and “PHJ18 Integral Function H Beam Welding Machine”, please check. For explicit comparison, please see the 2^nd photo on PHJ lateral connection of transmission (The bright yellow color horizontal long cover);

b) On the contrary, ZHJ series Integral function H Beam Welding Machine have the synchronous transmission mechanism installed at middle position of its central working area, or in line with the centerline of machine base frame. Please check the 3^rd photo, the mechanism of chain wheel and sprocket are protected with an orange color long cover coming all the way through the base frame;

c) As a complement, the 4^th photo gives vertical view on the base frame from opposing side with respect to the 3^rd photo: Assembling section of the Integral function H Beam Welding Machine.

3. How to Get Satisfactory Welding Quality in ZHJ and PHJ Series Integral Function H Beam Welding Machine?

1) In the 5^th photo, an engineer from Wuxi JACK was giving training on working staff at customer facility, on operation and maintenance of the PHJ models Automatic H Beam Production Machine. So, what should be done everyday?

Everyday Welding Job in the Integral function H Beam Welding Machine:

a) Inspect conductive nozzle of welding torch, confirm whether it is burnt or blogged, whether wire feeding is smooth;

b) For welding operation of the 3 in 1 I H Beam Fabrication Machine, keep the distance between welding torch tip and welding seam in the range of 15~20 μ (0.15~ 0.2mm): Too large distance may cause the issue of arcing, and too small distance may bring along difficulty in wire feeding;

c) There is a vent at lateral side of welding flux recovery unit of the 3 in 1 I H Beam Welding Machine. Please check the 5^th photo. It is for dust collection. Be sure to regular clean off accumulated dust from this vent;

d) For web and flange thickness higher than 25mm, suggestion is to make welding groove ahead of time before made into H Beam/ I Beam, by means of XBJ and SXBJ series Edge Milling Machine;

2) And, the 6^th photo is on the finished seam from ZHJ and PHJ series 3 in 1 H Beam Assembly Welding Straightening Machine. With proper selection on welding flux type (Had better sintered SG0101), the welding seam delivered has fine surface and high strength.

4. Technical Parameters of Integral function H Beam Welding Machine:

Below are technical specifications of ZHJ and PHJ series 3 in 1 I H Beam Assembly Welding Straightening Machine: