Standard Structure XBJ&SXBJ Series Sheet Metal Plate Edge Milling Machine
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Standard Structure XBJ&SXBJ Series Sheet Metal Plate Edge Milling Machine

A. The Criterion on Dividing Standard Sheet Metal Plate Edge Milling Machine
B. Definition on and Application of Standard Sheet Metal Plate Welding Groove Maker Edge Milling Machine
C. Common Points of Welding Groove Maker Standard Sheet Metal Plate Edge Milling Machine
D. Technical Parameters of Welding Groove Maker Standard Sheet Metal Plate Edge Milling Machine
 
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A. The Criterion on Dividing Standard Sheet Metal Plate Edge Milling Machine:

There are many dimensions to classify sheet metal plate Welding Groove Maker Edge Milling Equipment:

1. Based on Milling Head Configuration and Productivity of Plate Edge Chamfering Machine:

1) Single Head Configuration XBJ Series Plate End Beveling Machine;

2) Double Heads Configuration SXBJ Series Plate Edge Milling Machine;

3) Four or Five Heads Configuration FXBJ and GFXBJ Series Plate Edge Milling Machine;

2. Based on Edge Milling Stroke of the Sheet Metal Plate Welding Groove Maker:

1) Small Size and Stroke Plate Edge Milling Machine: The corresponding max. effective edge milling stroke range is from 3,000mm to 6,000mm;

2) Medium Size and Stroke Plate Edge Milling Machine: 6,000mm to 12,000mm;

3) Large Size and Stroke Plate Edge Milling Machine: 12,000mm to 23,000mm;

3. Based on Design on the Sheet Metal Plate End Beveling Machine:

1) Standard Sheet Metal Plate Edge Milling Equipment of this product section;

2) Special design tailor made Sheet Metal Plate Edge Milling Machine.



B. Definition on and Application of Standard Sheet Metal Plate Welding Groove Maker Edge Milling Machine:

1. What is Standard Sheet Metal Plate Edge Chamfering Machine?

1) Structure of the Standard Sheet Metal Plate End Beveling Machine:

a) Mechanical main body of the standard structure Edge Milling Machine is open style stationary gantry and working table frame;

b) The front side of the standard plate Welding Groove Maker mechanical frame is for workpiece loading in and out;

c) The rear side of the standard plate Edge Chamfering Machine mechanical frame is installed with one or two sets of milling heads, for performing edge grooving task;

d) Mechanical main frame and operating side of Wuxi JACK XBJ-9 Standard Sheet Metal Plate Welding Groove Maker Edge Milling Machine: (Fig.1)

Fig1 Edge Milling Machine 39

e) Workpiece sheet metal plate loading and unloading side of Wuxi JACK SXBJ-15 Standard Sheet Metal Plate Edge Milling Equipment: (Fig.2)

Fig2 Edge Milling Machine 49

2) Milling Head: The 7.5kW, and 6 grades of spindle revolutionary speed adjustable, equipped in the Wuxi JACK standard Edge Milling Machine: (Fig.3)

Fig3 Edge Milling Machine 56- 100_8615

3) Function of Standard Sheet Metal Plate Edge Chamfering Machine:

a) Make all the types of necessary welding grooves on top and bottom edges of workpieces steel plate, completed in the Edge Milling Machine: (Fig.4)

Fig4 Edge Milling Machine

b) The finished straight side groove on edge of steel plate, delivered from Wuxi JACK Standard Sheet Metal Plate End Beveling Machine: (Fig.5)

Fig5 Edge Milling Machine 15

2. Application of Standard Sheet Metal Plate Welding Groove Maker Edge Milling Machine:

1) In practical application field, standard Edge Milling Machine accounts for over 90% of total business case;

2) Standard Edge Milling Machine can meet most majority of customers worldwide, covering across industries of wide diversified specific demand.



C. Common Points of Welding Groove Maker Standard Sheet Metal Plate Edge Milling Machine:

So, what implicate a set of Standard Sheet Metal Plate Edge Chamfering Machine?

1. Mechanical System of Standard Plate Welding Groove Maker Edge Milling Equipment:

1) Main body of the standard Edge Milling Machine has structure of gantry beam integral body, with its top pressing beam installed with a bottom position working table, which stands in fixed position in foundation of this sheet metal plate Welding Groove Maker;

2) Moving milling carriage of the standard Edge Milling Machine is used for installing milling head, and its individual control board, together with related driving and transmission system, by means of an upper position vertical column and lower holding bracket, assembled onto the working table of the sheet metal plate Edge Chamfering Machine;

3) The moving milling carriage of Wuxi JACK XBJ and SXBJ series sheet metal plate End Beveling Machine: (Fig.6)

Fig6 Edge Milling Machine 21

4) Workpiece Loading: There are front extension supporting racks of 1~ 3m length extension, installed into workshop floor, for loading and unloading of workpieces steel plates into and out of the Edge Milling Machine;

2. Working Units in Plate Welding Groove Maker End Beveling Machine:

1) Milling Heads to be Used in Standard Edge Milling Machine:

a) One or two sets of milling cutter, which is usually 7.5kW adopted in Wuxi JACK conventional standard Edge Milling Machine;

b) This can be compared with 5.5kW milling head equipped in many same trades in market, depending on expected finished bevels and chamfers to be made;

2) Guideway installed in the Plate Welding Groove Maker Edge Milling Equipment:

There are 2 units of horizontal guideway assembled in each set of Edge Milling Machine:

a) The top level one is precise linear guideway, which is assembled onto mechanical base bed of Edge Milling Machine by means of bolts, in the detachable style;

b) In the case of Heavy duty Plate Edge Milling Machine: 19m and plus stroke of sheet metal edge milling length, for workpieces up to 100mm thickness and 70s ton weight, this piece of guiderail is of heavy loading type;

c)The bottom level one is assembled in flat position, which means parallel with ground surface of the Edge Milling Machine;

d) The double stages of horizontal guiderails, assembled in Wuxi JACK plate Welding Groove Maker Edge Milling Machine: (Fig.7)

Fig7 Edge Milling Machine 121 IMG_20220111_163025

e) Such double arrangement of horizontal guiderail, guarantees the best degree precision and stability of metal plate chamfering job for producing welding groove, in the plate Welding Groove Maker End Beveling Machine;

3. Hydraulic System of Plate Welding Groove Maker Edge Chamfering Machine:

During working of Edge Milling Machine:

1) Because of the large size and heavy weight of workpiece steel plates to be processed in Edge Milling Machine, as well as operation of high speed steel plate beveling operation;

2) The workpiece steel plates should be secured firmly into working table of the plate Edge Milling Machine, this is realized by means of a line of hydraulic drive jacks;

3) Hydraulic oil cylinder drive jacks installed in Wuxi JACK sheet metal plate Edge Milling Machine, pressing workpiece firmly during running: (Fig.8)

Fig8 Edge Milling Machine 3

4) Quantity of these hydraulic drive jacks is determined by the max. valid edge milling stroke of plate Welding Groove Maker Edge Chamfering Machine;



D. Technical Parameters of Welding Groove Maker Standard Sheet Metal Plate Edge Milling Machine:

Below is generalization on specifications of XBJ and SXBJ series Standard Sheet Metal Plate Edge Chamfering Machine:

Model

Technical Parameter

Standard Structure XBJ and SXBJ Series  

Sheet Metal Plate End Beveling Machine

Max. Sheet Metal Plate Edge Milling Stroke

3,000 ~ 18,000 mm;


Sheet Metal Plate Width Range

600 mm to 3,000 mm

Sheet Metal Plate Thickness Range for

Edge Groove Making

6 ∼ 100 mm (Based on customer demand)

Models of Edge Milling Machine

XBJ/ SXBJ-3 to SXBJ-18

Power and rpm of Lengthways Milling Head

7.5kW, 6 grades velocity change by handwheel

Hydraulic Power Motor

7.5 kW

Taper Hole of Milling Spindle End

ISO 50(7:24)

Milling Head Quantity

1 or 2 sets

Milling Angle Range of Top Milling Unit

0° to +60°

Milling Angle Range of Down Milling Unit

-45° to 0°

Lengthways Edge Milling Speed

150~ 1000 mm/min. VFD Inverter

High Speed of Idle in Edge Milling Machine

Constant 4000 mm/min.

Diameter of Longitudinal Facer Plate

Ø200 mm or Ø315 mm

Quantity of Hydraulic Pressing Jacks

6 ~ 27 Pieces

(Based on max. edge milling stroke of the model)

Worktable Width

450~ 550 mm

Worktable Height

1050 mm




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