Assistant Hydraulic Loading SXBJ-16 Sheet Metal Plate Edge Milling Machine
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Assistant Hydraulic Loading SXBJ-16 Sheet Metal Plate Edge Milling Machine

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A. The Advanced Function of Assistant Loading System for Daily Operation of SXBJ-16 Large Size Plate Edge Milling Machine:

1. The attached first photo of this product section reveals advanced unit equipped in the SXBJ-16 Large Size Plate Edge Milling Equipment: A group of automatic running hydraulic drive workpiece (Steel Plate) loading system;

2. This is pride of Wuxi JACK delivered XBJ and SXBJ series Advanced Function Large Size Plate End Milling Machine, that such assistant loading system is unique configuration of Wuxi JACK Edge Milling Machine;

3. The advanced function hydraulic drive steel plate handling brackets equipped in Wuxi JACK Large Size Plate Edge Chamfering Machine: (Fig.1)

Fig1 Edge Milling Machine IMG_3143

4. Why We Need Hydraulic Drive Automatic Assistant Loading Unit for Operation of Large Size Plate Beveling Machine?

1) Consider the largest dimension and weight of workpiece steel plate applicable for this SXBJ-16 Large Size Plate End Milling Machine:

a) Length of the steel plate is 16m, width is 3m, and thickness can be up to 100mm;

b) The specific weight of steel plate is 7.85 ton per cubic meter;

c) So, volume of the largest workpiece steel plate is: 3m (Width) x 16m (Length) x 0.1m (Thickness) = 4.8 cubic meter;

d) Correspondingly, weight of the biggest steel plate for the SXBJ-16 Large Size Plate Edge Milling Machine is: 4.8 cubic meter x 7.85 ton per cubic meter equals to: 38 Ton;

2) Traditional Material Handing Practice in Operation of Large Size Plate Edge Milling Machine:

a) Conceivably, without this automatic hydraulic drive assistant loading system, the 38 Ton workpiece steel plate can only be pushed into the SXBJ-16 Large Size Plate End Milling Machine before formal edge milling operation, and pulled out of the Large Size Plate Edge Milling Equipment at the completion of operation manually by hands of operators;

b) It is really hard, time consuming, and dangerous for operators of the SXBJ-16 and other models Large Size Plate Edge Milling Machine;

3) Now, with this Wuxi JACK exclusively owned automatic assistant loading system equipped, the non-value added raw material handling job in Large Size Plate Edge Milling Machine can be completed with easy job in reliable way. This is significance and blessing for operators of XBJ and SXBJ series Double Heads Long Stroke Large Size Plate Edge Chamfering Machine.



B. Structure and Working Principle of Automatic Hydraulic Drive Assistant Loading Brackets in Large Size Plate Edge Milling Equipment:

1. Structure and Deployment of Assistant Loading Elements in Large Size Plate Edge Milling Machine:

1) Below photo demonstrates assembly period on hydraulic assistant loading brackets, during installation of SXBJ-16 Large Size Plate End Milling Machine at Wuxi JACK facility: (Fig.2)

Fig2 Edge Milling Machine IMG_20211223_132322

2) As can be seen from the above photo, there are several sets of floor standing type brackets installed at the front side of the End Milling Machine;

3) The quantity of these brackets is determined based on the max. effective edge milling stroke of the Plate Beveling Machine;

4) The interval between any 2 sets of hydraulic push and pull bracket is 5m. But not the STOPs. If necessary, quantity of STOPs can be increased for small workpieces in the SXBJ-16 Large Size Plate Edge Chamfering Machine;

5) As to the hydraulic drive push and pull brackets, based on our experience and feedback from customers, for metal plate of 1500~1800mm length to be processed in the Large Size Plate Edge Milling Machine, it can be pushed on single set of sheet push and pull bracket;

2. Working Principle and Operation of Automatic Assistant Loading System in SXBJ-16 and Remaining Models of Large Size Plate Beveling Machine:

1) Below photo reflects the assembled, validated and painted hydraulic drive assistant loading brackets for Wuxi JACK Large Size Plate Edge Chamfering Machine: (Fig.3)

Fig3 Edge Milling Machine IMG_20220109_163114

2) As can be seen from the above photo, there is an array of rollers installed on the top surface of brackets, which, during its revolving under the drive of hydraulic oil cylinders, will send the workpiece steel plate forward under the effect of rolling friction force, until the steel plate arrives at working table of the SXBJ-16 Large Size Plate Edge Milling Machine.



C. Usage of SXBJ-16 Large Size Plate Edge Milling Machine:

1. This Large Size Plate End Milling Machine can fulfil sheet metal edge milling operation with length up to 16m in the form of chamfers shown as below: (Fig.4)

Fig4 Edge Milling Machine

2. With 2 sets of milling units assembled onto SXBJ-16 Large Size Plate Beveling Machine, it can complete sheet metal edge milling operation on single piece of large size metal plate, or on two pieces of smaller size metal plates with different types of bevels at the same time;

3. The finished X chamfer groove on edge of steel plate from Wuxi JACK SXBJ-16 Large Size Plate Edge Milling Machine: (Fig.5)

Fig5 Edge Milling Machine 102 IMG_20220104_130058

4. This makes sure the metal plate edge chamfering operation can be attained in XBJ and SXBJ series Edge Milling Machine in more all purpose style, flexible and high efficiency.



D. Technical Parameters of SXBJ-16 Large Size Plate Edge Milling Machine:

Below are technical specifications of the SXBJ-16 Double Heads Automatic Assistant Loading Large Size Plate Edge Chamfering Machine:

Model

Technical parameter

SXBJ-16 Double Heads

Large Size Plate End Milling Machine

Max. Plate Edge Beveling Length and Width

16,000mm Length and 3000mm Width

Plate Thickness Range for Sheet Metal Edge Chamfering

6∼100 mm

Power and rpm of Milling Head

7.5 kW, 1440 rpm

Spindle rpm of Edge Milling Head

75 ~ 420 r/min., 6 grades adjusted by turning speed lever

Hydraulic Power Motor

5.5 kW

Milling Head Quantity

2 sets

Milling Angle of Top Milling unit

0° to +80°

Milling Angle of Down Milling unit

-45° to 0°

Edge Milling Working Speed

130∼1000 mm/min. (VFD, Inverter Control)

Idle High Speed of Milling Head Carriage

4000 mm/min.

Applicable Diameter of Facer Plate

D=Ø125 ~ Ø320mm   (Ø200mm For delivery)

Quantity of Hydraulic Jacks

27 pieces

Hydraulic Rated Pressure

5.5 MPa

Hydraulic Working Pressure

3.5 MPa

Hydraulic System Flowrate

47 L/min.

Worktable Width

550 mm



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WUXI JACK TECHNOLOGY CO., LTD
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