Open Space Installation SXBJ-16 Large Size Edge Milling Machine
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Open Space Installation SXBJ-16 Large Size Edge Milling Machine

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A. Usage and Main Characteristics of SXBJ-16 Large Plate Edge Milling Machine:

1. Typical Application Scenarios of SXBJ-16 Large Plate Edge Beveling Machine:

1) Wide Use: As a model of Large Plate Edge Milling Equipment, SXBJ-16 Edge Milling Machine is widely applied in working sites and projects where heavy duty raw materials are selected and fabricated, and then large scale finished product are delivered;

2) Customer bases of SXBJ-16 Large Plate Beveling Machine include: Industries of Oil and Gas, Power Engineering, Chemical Industry, Military Industrial Complex, Shipbuilding, Railway, Energy and Mining Sectors, Port Machinery, Bridge Construction, etc.;

2. Main Characteristics of SXBJ-16 Large Plate End Chamfering Machine:

1) Working Site of These Large Plate Edge Milling Machine:

a) It is necessary to make sure sufficient spatial space and floor area at working site of Large Plate Edge Milling Machine, to accommodate the machine itself, as well as storage and disposal of raw material workpieces;

b) For this reason, these SXBJ-16 and other models of Large Plate Edge Beveling Machine are often installed outdoors: (Fig.1)

Fig1 Large Plate End Edge Milling Machine 4

2) Workpieces and Required Finished Bevels to be Produced from Large Plate Edge Milling Equipment:

a) These workpieces metal sheet metal are usually have large size, thick thickness, and heavy weight. Correspondingly, designed chamfers expected from Large Plate End Chamfering Machine are also usually complicated;

b) Typical chamfers that can be beveled from XBJ series Large Plate Edge Milling Machine: (Fig.2)

Fig2 Edge Milling Machine

c) Here, “complicated bevels” refer to not only types of finished style of X/ Y/ V/ K grooves, but also delivered on both top and bottom edges of workpiece sheet metal plate;

d) The finished X style bevel on edge of steel plate produced from Wuxi JACK SXBJ-16 Large Plate End Chamfering Machine: (Fig.3)

Fig3 Large Plate End Edge Milling Machine 81

3) Critical Configuration in Large Plate Edge Beveling Machine:

a) Considering the above mentioned expected finished bevels in double edges style, as well as expected edge milling efficiency from customers, SXBJ-16 and other models of Large Plate Edge Milling Equipment are usually equipped with 2 sets of milling head and its motorized moving carriages;

b) Power of milling head equipped in Wuxi JACK SXBJ models Double heads long stroke Large Plate End Chamfering Machine has default specification of 7.5kW, and even 9kW/ 11kW under customer special requirement on heavy duty edge milling cutting depth;

c) The 7.5kW milling head equipped in Wuxi JACK XBJ and SXBJ series Metal Plate Edge Milling Machine: (Fig.4)

Fig4 Sheet Metal Plate End Edge Milling Machine 60 - IMG_8310



B. Technical View on SXBJ-16 Large Plate Edge Milling Machine:

1. Mechanical Frame of Large Plate Edge Beveling Machine:

1) As a kind of high precision Edge Milling Equipment, XBJ and SXBJ series Metal Plate Edge Milling Machine should have uniform, strong and stable mechanical property main body to guarantee its running performance;

2) This is especially important on mechanical main frame of SXBJ-16 and other models of Large Plate End Chamfering Machine;

3) For Edge Milling Machine with models from XBJ-3 to XBJ-9, mechanical frame is an integral body, this can fully guarantee its rigidity and consistency;

4) When it goes to 9m and longer (SXBJ-9 and above Edge Milling Machine), for the purpose of guaranteeing mechanical main frame strength and rigidity, the base bed of Large Plate Edge Beveling Machine is first made into 2 or 3 pieces of segments, and then assembled together into final finished main frame;

5) Mechanical main frame of Wuxi JACK SXBJ-16 Large Plate Edge Milling Machine: (Fig.5)

Fig5 Large Plate End Edge Milling Machine 38

2. The Double Stages Installation of Milling Head Horizontal Movement Guiderails in Wuxi JACK Edge Milling Machine:

1) Below is explanation on horizontal linear guiderails of the Wuxi JACK XBJ models Sheet Metal Plate End Chamfering Machine, which are of vital importance for realizing precise, smooth and constant implementation on sheet metal edge milling operation in XBJ and SXBJ series Metal Plate Edge Milling Machine;

2) Please check attached pictures and below photo: Guide rails are fixed onto mechanical base bed of Metal Plate Edge Beveling Machine by means of bolts in the form of segments;

3) Mechanical body of the Edge Milling Machine is made of medium carbon steel, tempered and planed into shape, and then surface quenched and then ground finely into final product, fully guaranteeing its accuracy and abrasion proof performance, for boosting running of the Edge Milling Machine;

4) For deployment of these guard rails onto the Wuxi JACK Plate Edge Milling Equipment, both over hanging and horizontal style linear guiderails are used, thus forming installation style of double stages. This is much more stable and deliver less vibrant compared with common solitary hanging style in competitors’ Edge Milling Machine;

5) The double stages hanging and sitting style precise linear guiderails assembled onto Wuxi JACK Large Plate Edge Milling Machine: (Fig.6)

Fig6 Large Plate End Edge Milling Machine 133


C. Technical Parameters of SXBJ-16 Large Plate Edge Milling Machine:

Below are technical specifications of the SXBJ-16 Double Heads Multi-Purpose Large Plate Edge Beveling Machine:

Model

Technical parameter

SXBJ-16 Double Heads

Large Plate Edge Milling Machine

Max. Metal Plate Edge Milling Length

16,000 mm

Max. Metal Plate Edge Milling Width

3,000 mm

Milling Angle Range of Top Edge Milling Unit

0° to +80°

Milling Angle Range of Down Edge Milling Unit

-45° to 0°

Power and Revolutionary Speed of Milling Head

7.5 kW, 1440 rpm

Spindle Revolutionary Speed of Edge Milling Head

75 ~ 420 r/min., 6 grades adjusted by speed lever

Hydraulic Power Motor

5.5 kW

Milling Head Quantity

2 sets

Metal Plate Thickness for Sheet Metal Edge Chamfering

6∼100 mm

Edge Milling Operating Speed

130∼1000 mm/min.

(VFD, Inverter Control)

Idle High Speed of Milling Head Carriages

4000 mm/min.

Applicable Diameter of Facer Plate

D=Ø125 ~ Ø320mm   (Ø200mm For delivery)

Quantity of Hydraulic Jacks

27 pieces

Hydraulic Rated Pressure

5.5 MPa

Hydraulic Working Pressure

3.5 MPa

Hydraulic System Flowrate

47 L/min.

Worktable Width

550


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WUXI JACK TECHNOLOGY CO., LTD
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