RH-3000 Plate Edge Rounding Machine for Port Machine
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RH-3000 Plate Edge Rounding Machine for Port Machine

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The RH3000 Edge Rounding machine for port machine shown in attached picture, is another set of such Edge deburring and Rounding equipment we designed and produced for ZPMC, a renowned Port Machinery Group in China (Totally we built three for this business).

 

   1. Description of RH3000 High Precision Plate Edge Deburring and Rounding machine:

  1.1. As can be seen from the attached picture, it is part of Port Machinery production line. For this reason, its

      trimming and rounding speed is adjustable within the range of 3000mm ~12000/min., to be in pace with TAKT

      of the whole manufacture line;

  1.2. Its machine body is gantry-type square frame, with sufficient strength and robustness;

  1.3. Main components of main body of this End Plate Trimming equipment:

     1) Machine bed--- with 2 sets of cycloidal gear motor and reducer at its both sides;

     2) Horizontally travelling rounding unit --- Driven with 2 sets of cycloidal gear motors for varying width of 

      workpiece along transverse direction; And 4 sets of oil cylinders along vertical direction, for varying thickness 

     of workpiece. It is the core operating unit of this Edge Rounding equipment;

     3) Horizontal guiding unit --- 2 sets at both sides, which is composed of guiding rod & bush made of precisely

       -machined 45#steel and then plated with Chromium, for guiding the above-mentioned leftward and rightward

       movement of rounding rollers;

     4) Downward Pressing mechanism --- This is for keeping surface flatness of workpiece, avoiding convex surface

       generated from rounding force. This mechanism includes three pieces of downstroke pressing rollers, which 

       can not only be moved up and down, but also be moved horizontally along its shaft, depending on workpiece

       size of this Edge Trimming machine;

     5) Lateral Fending Rollers--- In the attached picture it can be found, which are the two pieces of black color 

     “lying” rollers (Which means, the rollers revolve in the horizontal plane instead of vertical plane) at both sides

       (one piece each side) at incoming side of this End Plate Trimming equipment. There are another same two 

       rollers deployed at the outcoming side of the machine, which can not be observed directly in the attached

        picture. This unit is for making sure positioning of workpiece;

    1.4. As foundation and base of this Edge Rounding equipment, the machine bed is of welding structure from 

       thick section steel and plates, for which its rigidity and strength is carefully calculated and fully validated with

       FMEA/Control Plan process;

    1.5. Design of this RH-3000 Automatic Edge deburring and Rounding machine is reasonable and advanced.

 

   2. Below are parameters of RH3000 Edge Rounding machine for Shipbuilding industry and Port Machinery Industry:

No.

Item 

Parameter

1

Work piece   width

150 ~ 3000 mm

2

Work piece   thickness

10 ~ 40mm

3

Work piece   length

1000 ~ 12000mm

4

Suit H-beam   Min web beam height

320mm

5

Rounding   speed

3000 ~ 12000 mm/min

6

Rounding   radius

R2.5mm

7

Main rollers   diameter

φ300mm

8

Hydraulic   station

4 kW

9

Max pressure   in hydraulic system

12 MPa

10

Input and Output   Conveyor length

10m each

11

Machine   total power

10.6kW

12

Power

380V, 50Hz, 3P

Note: Rounding speed in this set is special-made. Commonly it is constant 7200mm./min.


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