RH-1500 High Efficiency Plate Edge Rounding Machine for Shipyard Industry
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RH-1500 High Efficiency Plate Edge Rounding Machine for Shipyard Industry

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The attached picture shows a set of RH1500 Plate Edge Rounding machine for shipbuilding in the process of assembly.

 

The speed of 7200mm/min. rounding is fairly fast and can help customer boosting their productivity. This is the reason we name it Efficient Strip Edge deburring and Rounding machine.

   1. Four factors:

     For all the working units of the machine, to attain the target of high quality and high speed deburring and

     rounding process:

   1) Reasonable structure and configuration --- Discussed;

   2) Dimension--- Involved in specific design prints;

   3) Driving mode--- We will have an introduction in this section of End Plate Trimming machine;

   4) Materials and machining process --- We will have introduction in the next next (No. 14th) section of RH3000

     High Precision Strip Plate Edge Rounding machine

 

    2. Working motions and its driving mode in RH1500 Edge deburring and Rounding machine:

    1) The rounding process on steel plate/T Beam/H Beam involves heavy force and delicate control. So, we adopt

       integrated driving solution of hydraulic, electric motor and pneumatic:

    2) Vertical adjustment of left and right rounding rollers for workpiece thickness --- Driven with 4 sets of oil 

      cylinders (Left and right 2 sets each);

    3) Horizontal adjustment of left and right rounding rollers for workpiece width --- Driven with 4 sets of oil 

       cylinders (Left and right 2 sets each);

    4) Horizontal inching adjustment of left and right rounding rollers for workpiece slant side --- Driven with 2

      sets of oil cylinders (Left and right 1 set each);

    5) Vertical adjustment of 3 pieces of downward stroke pressing rollers to prevent the workpiece from being 

     drummed up in the process of rounding --- Driven with 3 sets of oil cylinders at the overhead crossbeam of 

     this automatic Edge Trimming equipment;

    In all, all the motions for positioning and securing of workpiece for next step of rounding in this automatic Strip

    Plate Edge Rounding equipment are all hydraulic driving.

    6) Input and output conveyor running for feeding workpiece and sending out finished product: Driven with 

      motor reducer;

    7) The 2 pieces of bottom rounding rollers revolving, fulfilling rounding operation: Driven with the 2 sets of 

      cycloidal motor reducer (Left and right side each);

    8) The 2 pieces of top rounding rollers revolving, fulfilling rounding operation: Idler, driven with the bottom 

       rounding rollers;

    9) Scrap cleaning unit: Pneumatic

In all, all the motions for deburring and rounding processing in this End Plate Trimming machine are driven with electric motor assisted with pneumatic system.

    3. Below are parameters of this RH1500 Strip Plate Edge Rounding machine for Shipyard:

No.

Item 

Parameter

1

Work piece   width

150 ~ 1500 mm

2

Work piece thickness

10 ~ 40mm

3

Work piece   length

1000 ~ 12000mm

4

Suit H-beam   Min web beam height

320mm

5

Rounding   speed

7200mm/min

6

Rounding   radius

R2.5mm

7

Main rollers   diameter

φ300mm

8

Hydraulic   station

4 kW

9

Max pressure   in hydraulic system

12 MPa

10

Input and Output   Conveyor length

10m each

11

Machine   total power

10.6kW

12

Power

380V, 50Hz, 3P




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