Welding Aiding Equipment SXBJ-12 Large Plate Edge Milling Machine
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Welding Aiding Equipment SXBJ-12 Large Plate Edge Milling Machine

A. Purpose and Strong Points of Welding Aiding Equipment SXBJ-12 Long Stroke Sheet Metal Plate Edge Milling Machine: Purpose / Welding Grooves Produced / Strong Points
B. Technical Summary on SXBJ-12: Maintaining Consistent Performance of Long Stroke Grooving / Applicable Chamfering Angle Range / Control System
C. Technical Parameters of SXBJ-12
Availability:
Quantity:

A. Purpose and Strong Points of Welding Aiding Equipment SXBJ-12 Long Stroke Sheet Metal Plate Edge Milling Machine:

1. Purpose of SXBJ-12 Sheet Metal Plate End Milling Machine:

1) Function: This Sheet Metal Plate End Milling Equipment has two sets of 7.5kW milling units and corresponding individual motorized moving carriages, fulfilling up to 12m linear stroke for producing welding grooves on edges of sheet metal plates;

2) Importance: SXBJ-12 Edge Milling Machine is an indispensable Sheet Metal Plate Welding Aiding Equipment for customers, who have demand on production process of metal plate welding in all sizes;

3) Working Moment: Wuxi JACK SXBJ-12 Sheet Metal Plate Edge Milling Machine is making up edge groove on workpiece steel plate: (Fig.1)

Fig1 Sheet Metal Plate Edge Milling Machine 5

2. Welding Grooves Produced from SXBJ-12 Welding Aiding Equipment Long Stroke Sheet Metal Plate Edge Milling Machine:

1) For achieving metal plate edge milling task, there are several types of chamfers to be made in SXBJ-12 general purpose Edge Milling Machine: Top bevel, bottom bevel, straight edge, slant edge. Examples are shown as below:

2) The X/ K / V types Up and Lower edges grooves made from SXBJ-12 Edge Milling Machine: (Fig.2)

Fig2 Edge Milling Machine

3) As can be observed from the above illustration, the finished groove angle can be managed in the Edge Milling Machine. This is realized by manual or motorized turning on milling head into target angle. Please check attached the 5th photo and below:

4) Tilted milling head and its running in Wuxi JACK SXBJ-12 End Milling Machine: (Fig.3)

Fig3 Sheet Metal Plate Edge Milling Machine 161- 42

3. Strong Points of SXBJ-12 Sheet Metal Plate Welding Aiding Equipment Edge Milling Machine:

1) Daily Operation: It has safe, easy, high efficient and reliable operation;

2) Finished Quality: The completed edge grooves has high standard and consistent quality:

The superior quality chamfered steel plate machined from Wuxi JACK SXBJ-12 Sheet Metal Plate End Milling Equipment: (Fig.4)

Fig4 Sheet Metal Plate Edge Milling Machine 103 IMG_20220104_130026

3) Management: Daily service and maintenance are convenient and low cost;

4) Machine Investment: Compared with Edge Planning Machine, XBJ and SXBJ series Edge Milling Machine can deliver same grade of welding groove, but with much lower Sheet Metal Plate Welding Aiding Equipment investment budget.



B. Technical Summary on SXBJ-12 Welding Aiding Equipment Sheet Metal Plate Edge Milling Machine:

1. Maintaining Consistent Performance of Long Stroke Grooving in SXBJ-12 Edge Milling Machine:

1) In the Order to Delivery value chain of double heads long stroke Plate Welding Aiding Equipment Edge Milling Machine, one of the challenges comes from maintaining its consistency and uniform in terms of welding groove linearity and high precision;

2) For achieving this purpose, Wuxi JACK engineering team adopts series of measures to get the object met during development of Sheet Metal Plate End Milling Machine:

a) NPI (New product introduction), design, validation and quality assurance of the Edge Milling Machine;

b) Strict management throughout production circle of the Edge Milling Machine;

c) Installation and commissioning at customer site, as well as after sale service on this Sheet Metal Plate End Milling Equipment;

2. Applicable Chamfering Angle Range in SXBJ-12 Sheet Metal Plate Welding Aiding Equipment Edge Milling Machine:

1) The two sets of milling heads in Edge Milling Machine are responsible for making upper and straight edge beveling, together with bottom edge beveling respectively;

2) Under standard technical specifications, both the two milling heads have its tilting angle range of 0°~ 45°. See below photo:

3) The 0°~ 45° milling head equipped in Wuxi JACK Plate Welding Aiding Equipment Edge Milling Machine: (Fig.5)

Fig5 Sheet Metal Plate Edge Milling Machine 12

4) Under special requirement from customers, the milling head responsible for making top and straight edges beveling can be tilted to 80° or even 90°. See below photo:

5) The 0°~ 80° milling head equipped in Wuxi JACK Plate Welding Aiding Equipment Edge Milling Machine: (Fig.6)

Fig6 Sheet Metal Plate Edge Milling Machine 8

6) For the milling head of bottom edge beveling, due to its size, this milling head will collide with machine bed of the Sheet Metal Plate End Milling Equipment, suppose wider range beyond 45° is tilted. So, in case of bottom edge beveling of 45° plus angle, our suggestion is to flip the metal plate 180° to make it upside down, and being loaded into the Edge Milling Machine again;

3. Control System of SXBJ-12 Sheet Metal Plate Edge Milling Machine:

1) Based on its working traits, control system of XBJ and SXBJ models general purpose End Milling Machine is in the mode of “Central control and Separate arrangement”;

2) The core element is inverter, which controls speed of edge milling steel plate during the Plate Welding Aiding Equipment Edge Milling Machine in operation;

3) Cables in the Edge Milling Machine are deployed in the manner of Cable Slides, shown in the attached 4th photo and below:

4) The cable slides assembled onto Wuxi JACK SXBJ-12 Edge Milling Machine mechanical base bed: (Fig.7)

Fig7 Sheet Metal Plate Edge Milling Machine 149 IMG_20220116_134834

5) There are three pieces of control boards equipped in one set of the SXBJ-12 Edge Milling Machine:

a) One piece of the control board is responsible for general control on the Edge Milling Machine, and installed at terminal of mechanical body of this Plate Welding Aiding Equipment;

b) The other two pieces of control board are for controlling each of the milling unit respectively, and installed on the two sets of milling carriages. See below photo:

c) The distribution of control boards in Wuxi JACK SXBJ-12 Sheet Metal Plate End Milling Machine: (Fig.8)

Fig8 Sheet Metal Plate Edge Milling Machine 48



C. Technical Parameters of SXBJ-12 Sheet Metal Plate Welding Aiding Equipment Edge Milling Machine:

Below are technical parameters of this SXBJ-12 Double Heads Sheet Metal Plate End Milling Equipment:

Model

Technical Parameter

SXBJ-12 Double Heads

Sheet Metal Plate End Milling Machine

Max. Metal Plate Edge Milling Stroke

12,000 mm

Width Range of Metal Plate

600 ~ 3,000 mm

Thickness Range of Metal Plate

6∼80 mm (Based on customer demand)

Quantity of Hydraulic Drive Jacks for Clamping Metal Plates

18 Pieces

Milling Head Quantity

2 Sets

Angle Range of Top and Straight Edge Milling Unit

0° to +80°

Angle Range of Bottom Edge Milling Unit

-45° to 0°

Power and rpm of Milling Head

7.5 kW, 1440 rpm

Spindle rpm of Edge Milling Head

75 ~ 420 r/min., 6 grades by handwheel

Hydraulic Power Motor

5.5 kW

Milling Unit Feeding Motor

2.2 kW

Edge Milling Working Speed

130∼1000 mm/min.

(VFD, Inverter Control)

Idle High Speed of Milling Units

Constant 4000 mm/min.

Applicable Diameter of Facer Plate

D=Ø125 ~ Ø320mm (Ø200mm For delivery)

Hydraulic Rated Pressure

5.5 MPa

Hydraulic Working Pressure

3.5 MPa

Hydraulic System Flowrate

47 L/min.

Worktable Width

550 mm

Worktable Height

1050 mm



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WUXI JACK TECHNOLOGY CO., LTD
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