Hydraulic Drive XBJ-4 Single Milling Head Plate Edge Milling Machine
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Hydraulic Drive XBJ-4 Single Milling Head Plate Edge Milling Machine

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A. The Property, Usage and Application of XBJ-4 Single Head Metal Plate Edge Milling Machine:

1. Property: XBJ-4 Single Head Metal Plate Edge Beveling Machine is small model among product group of XBJ series Edge Milling Machine;

2. Usage: Equipped with 1 set of 7.5kW milling head along the 4000mm long effective edge milling stroke, this Metal Plate Edge Chamfering Machine can deliver welding grooves of various common seen types:

The sketch on welding grooves that can be produced in XBJ-4 Metal Plate Welding Groove Making Machine: (Fig.1)

Fig1 Edge Milling Machine

3. Application of XBJ-4 Single Head Metal Plate Edge Grooving Machine:

1) For such compact overall dimension of Metal Plate Edge Milling Machine, two major applications are:

a) At Vehicle facilities, for building small size work in process structure members;

b) And deployed in streamline production lines for producing large size components, as shown in the attached first picture and below:

c) The XBJ-4 Metal Plate Edge Chamfering Machine deployed in production line: (Fig.2)

Fig2 Edge Milling Machine 58- IMG_20210911_151358

2) In the production line installed with the XBJ-4 Metal Plate Edge Milling Machine:

a) This set of XBJ-4 Metal Plate Edge Milling Machine is installed following CG4000 CNC Strip Plate Cutting Machine, which is for completing the task of 1st operation steel plate cut off;

b) Here the XBJ-4 Metal Plate Edge Beveling Machine itself takes on the task of steel plate edge milling;

c) The next operation following this station of Edge Milling Machine working as Welding Groove Making Machine, is to have fabrication on the beveled plates, jointing 2 pieces of steel plates into a larger piece of steel plate, by means of a set of MP40 Plate Butt Joint Welding Machine, so as to produce large size components for building large size Machinery.



B. Main Actions during Running of the Metal Plate Edge Milling Machine:

The operation on this set of XBJ-4 Metal Plate Edge Beveling Machine is combination of hydraulic drive, motor drive and manual job:

1. Hydraulic System Contributing on Working of the Metal Plate Welding Groove Making Machine:

1) The role of hydraulic system for working of Edge Milling Machine is to supply energy which holds down the metal plate, during plate edge milling operation in the Edge Grooving Machine;

2) This is fulfilled by means of an array of hydraulic jacks fit beneath pressing beam of the Edge Milling Machine pressing beam, which clamps steel plate firmly onto work table of the Edge Beveling Machine;

3) The array of hydraulic driving jacks which clamp the steel plate firmly onto worktable of the Metal Plate Edge Beveling Machine: (Fig.3)

Fig3 Edge Milling Machine 14

2. Electric Motor in Metal Plate Edge Grooving Machine:

1) The enforcement mechanism of Edge Milling Machine is powered with 5.5kW motor for its sheet metal edge milling task;

2) The leftward and rightward movement of milling unit carriage, along horizontal working bed of Plate Edge Milling Machine, during steel plate edge milling job, is driven with a set of 2.2kW motor;

3) The up and down adjustment of the edge milling unit along its column, catering for different thickness of workpiece edge milled in the Plate Edge Milling machine, is also driven with a set of 750W electric motor;

4) The milling head carriage and its 3 ways direction movement driving motors assembled onto the XBJ-4 Edge Milling Machine: (Fig.4)

Fig4 Edge Milling Machine 67- IMG_20210911_150624

3. Manual Work during Operation of the Metal Plate Edge Beveling Machine:

1) Milling Head Feeding and Retreating in Edge Milling Machine:

a) In Edge Milling Machine, the forward feeding and backward retreat of facer blade for plate edge milling with the manipulation of spindle is by means of manual job:

b) Turning a handwheel at the rear side of the milling unit. Please check the attached second picture of Plate Edge Milling Machine;

c) Manual turning on milling head feeding before official running of the Edge Milling Machine: (Fig.5)

Fig5 Edge Milling Machine 62

2) Milling Head Swing Angle Modulation in Edge Milling Machine:

a) For Metal Plate Welding Groove Making Machine, the swing angle adjustment of milling head, for the purpose of making precise control on slant bevels is made by hand also under majority conditions;

b) There is an indicating ruler for this angle on the lateral side of the milling unit;

c) Sometimes customers of Plate Edge Milling Machine ask for motor drive for this task, and we will equip a set of 400W motor for this purpose. Please check the attached second 4th picture and below also;

d) The milling angle indicating ruler alongside milling unit in Metal Plate Edge Milling Machine: (Fig.6)

Fig6 Edge Milling Machine 147 IMG_20220103_092634



C. Technical Parameters of XBJ-4 Metal Plate Edge Milling Machine:

Below are technical parameters of XBJ-4 Single Head hydraulic drive Metal Plate Welding Groove Making Machine (Edge Beveling Machine):

Model

Technical parameter

XBJ-4 Single Head

Metal Plate Edge Milling Machine

(Edge Chamfering Machine)

Max. Plate Edge Milling Length

4,000 mm

Power and rpm of Milling Head

7.5 kW, 1440 rpm

Spindle rpm of Edge Milling Head

75 ~ 420 r/min., 6 grades by handwheel

Hydraulic Power Motor

5.5 kW

Milling Unit Feeding Motor

2.2 kW

Milling Head Quantity

1 set

Plate thickness for Sheet Metal Chamfering

6∼50 mm (On customer demand)

Milling Angle of Top Milling unit

0° to +45°

Edge Milling Speed

130∼1000 mm/min.

(VFD, Inverter Control)

High Speed of Idle

4000 mm/min.

Applicable Diameter of Facer Plate

D=Ø125 ~ Ø320mm (Ø200 For delivery)

Quantity of Hydraulic Jacks

9 pieces

Hydraulic Rated Pressure

5.5 MPa

Hydraulic Working Pressure

3.5 MPa

Hydraulic System Flowrate

47 L/min.

Worktable Width

450 mm

Worktable Height

1050 mm



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WUXI JACK TECHNOLOGY CO., LTD
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