DX3030 Large H Beam End Face Milling Machine
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DX3030 Large H Beam End Face Milling Machine

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DX3030 is the entry level of Heavy duty H Beam End Face Milling Machine: Availability on 3m height workpiece for end facing is the threshold on being classified as Large H Beam End Milling Machine.



1. Classification of DX-series I Beam End Face Milling Machine in terms of Workpiece Size:

Workpiece height is the determining factor in grouping the machine. Based on this key size, the DX-series I Beam End Face Milling Machine can be classified into three sub-categories of:

1) Light-duty (or small size):

Refers to Max. vertical end milling stroke (Equal to workpiece height) of 1m height and shorter: DX10xx/ DX08xx. For example, please check product section of DX0820 Beam End Face Milling Machine;

2) Medium-duty (or middle size)

a)       Refers to Max. vertical end milling stroke (Equal to workpiece height) of 1.2m~3m high (Exclude 3m);

b)      This range of I Beam End Face Milling Machine has the most extensive customer base in Steel Structure industry. The representative model is DX1520;

c)       The remaining common seen standard models include but not confined to DX1215 / DX1530 /DX1540 /DX2040 /DX2060, etc.

3) Heavy-duty (or large size):

a)       Refers to Max. vertical end milling stroke (Equal to workpiece height) of 3m height and or above. Corresponding standard models: DX3030/ DX3040/ DX3050/ DX4060/ DX4080 /DX6080, etc. For example, please check the ever-largest built model of DX6080 Heavy duty H Beam End Milling Machine;

b)      Most customers of these Heavy duty H Beam End Facing Machine come from Bridge Construction industry, Shipbuilding industry, Port Machinery, etc.;

c)       As people being familiar with this type of equipment knows, Heavy duty Beam End Face Milling Machine is the most challenging range of product.


2.     Technical Challenge and in DX-series Large I Beam End Face Milling Machine:

1) With increasement of workpiece height and hence valid vertical milling stroke of the machine, so is the difficulty in design/ manufacture/ commissioning/ operation and maintain of the machine;

2) The reason lies in, with the height increase, there exists and grows larger the potential risk of end facing swing due to unbalanced center of gravity, which causes issues of unsafe operation and inferior facing quality;

3) So, capability on producing Large H Beam End Milling Machine reflects comprehensive strength of the machine producer in the industry. And Wuxi JACK always take top rank in this regard;

4) Currently the largest model made by Wuxi JACK is DX6080 Heavy duty H Beam End Face Milling Machine, which is also the largest one up to now in the industry.



3. Several Points in Technical Specialty of Heavy duty H Beam End Facing Machine:

1)       Mechanical system, or machine main frame should be enlarged with reasonable margin to have sufficient strength and rigidity, to sustain the consistent milling outcome in the whole range of working stroke, especially uptight column of the Large H Beam End Milling Machine. It should have cross section of sufficient size;

2)      Process technology have critical control on machining/ welding/ heat treatment/ assembly of the machine. To maintain enough rigidity, subassemblies should be made from integral parts;

3)       Operation safety and convenience: Please check the 2nd /3rd and 4th photos, design on the Heavy duty H Beam End Milling Machine should fully consider in this regard;

4)      Stability: Please check the 5th photo. Specially designed counterweight and steel rope should be introduced into Heavy duty H Beam End Facing Machine.


4.     Technical Parameters:

Below are parameters of DX3030 Heavy duty H Beam End Face Milling Machine:

Technical parameter

DX3030 Heavy duty H Beam End Facing Machine

(Large H Beam End Milling Machine)

Available Workpiece Max. Cross-section Height (mm)

3000

Available Workpiece Max. Cross-section Width (mm)

3000

End Facing Head Power

7.5KW

Horizontal Direction End Facing Speed

100∼800mm/min.,   Inverter Control and Digital Display

Vertical Direction End Facing Speed

100∼800mm/min.,   Inverter Control and Digital Display

Horizontal and Vertical direction Idle High Speed

1200   mm/min.

Horizontal and Vertical direction Travel Guide

Heavy   duty Precise Linear Guiderail, assembled

Facing Head Spindle Rotation Speed

100   ~ 630 rpm

Angle of Facing Head along Vertical Surface

0º∼45º

Column Horizontal Travel Driving Motor

3   kW

Milling Head Vertical Travel Driving Motor

3   kW


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