DX1010 High Efficiency H Beam End Face Milling Machine

Application Scenario of DX1010 Small Size H Beam End Face Milling Machine:

1) In this section we go into a small size DX series H Beam End Face Milling Machine: 

2) As shown in the first photo, a set of DX1010 special made Steel Structure End Face Milling Machine was doing end face machining on a set of steel structure workpiece.

1. Application and Characteristic of DX1010 I Beam End Face Milling Machine:

1) What is Critical Size for H Beam End Milling Machine?

a) DX1010 is one of the smallest models of the Steel Structure End Face Milling Machine, second only to DX0820 H Beam End Face Milling Machine;

b) In DX series equipment, the most important specification is the valid vertical end milling stroke, which distinguishes the models into different groups;

2）Application of the Steel Structure End Face Milling Machine:

a) DX1010 belongs to special size and made H Beam End Face Milling Machine;

b) For this kind of product, the popular size is DX12xx/ DX15xx (For example, DX1530 H Beam End Milling Machine);

c) It is generally applied for special application scenario: The fitting workpiece is small size square cross section, up to 1000mm x 1000mm, just like the workpiece shown in the first photo;

d) So, application of DX1010 H Beam End Face Milling Machine is to make small structure members, such as those used for constructing steel structure facility workshop;

3）Features of the Steel Structure End Face Milling Machine:

a) DX1010 H Beam End Face Milling Machine has compact structure and complete configuration, which is convenient for installation and operation;

b) On the other hand, small size does not mean “simple structure”--- Small size of I Beam End Milling Machine has the same design and structure as that of larger range of the machine group.

2. Formation of DX Series Steel Structure End Face Milling Machine:

Please check the 2^nd photo. One set of DX series H Beam End Face Milling Machine has main units of:

1）Mechanical Horizontal Bed of the Steel Structure End Face Milling Machine:

a) It is horizontal structure, supporting the remaining units of the End Face Milling Machine;

b) Horizontal guiderail of heavy duty precise linear type for leftward and rightward movement of upright column is fit on it. The transmission element for horizontal movement is gear rack, which is also installed here;

c) There is cascading cover on the surface of the machine bed, protecting the guiderail from dust/scrap infiltration, into working unit milling head of the H Beam end face milling machine;

2）Upright Column of the Steel Structure End Face Milling Machine:

a) This is vertical segment of the machine body. In small and medium models of the H Beam End Face Milling Machine, vertical column has cross section of square shape. During work of the DX- I Beam End Face Milling Machine, column moves along the above mentioned guiderail, fulfilling end milling in workpiece width direction;

b) Working unit of the End Face Milling Machine, including facing head carriage/ facing head/ elevating transmission mechanism/ guard cover are all fit on it;

3）Facing Head Carriage in Steel Structure End Face Milling Machine:

a) It is working mechanism of the DX series H Beam End Face Milling Machine, composed of facing head (As shown in the 3^rd photo) and installation board;

b) This facing head carriage is installed onto the upright column of the H Beam End Face Milling Machine, and elevates along vertical guiderails of heavy duty precise linear type, fulfilling end face milling in height direction of workpiece;

c) Elevation movement of the facing head carriage is driven with A.C. motor and transmitted with leadscrew;

4）Control System of the Steel Structure End Face Milling Machine:

a) It is commanding center of the Steel Structure End Face Milling Machine;

b) This system has the main elements of 2 pieces of A.C. inverter for managing horizontal and vertical direction working speed, Air breaker/ Relay/Contactor, and working units of control board and operating pendant;

5）Hydraulic Drive Rack of Steel Structure H Beam End Face Milling Machine:

a) This is an indispensable unit in light duty I Beam End Face Milling Machine, serving the same function for end milling as Welding Fixture for welding;

b) Its usage is to hold and clamp the small and light workpiece tightly by means of hydraulic cylinders during facing process, to prevent the workpiece from vibration;

c) Depending on workpiece structure and size, there are different design of workpiece rack. Please check 4^th/ 5^th /6^th photos on several example of workpiece rack;

d) This mechanism includes pump station, oil cylinders, and pieces of racks, which serves as supplementary units of the H Beam End Face Milling Machine.

3. Technical Parameters of DX1010 H Beam End Face Milling Machine:

Below are parameters of DX1010 Steel Structure End Face Milling Machine (H Beam End Milling Machine):