Broad Span SXBJ-15 Sheet Metal Plate Edge Milling Machine
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Broad Span SXBJ-15 Sheet Metal Plate Edge Milling Machine

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A. Technical Specialties, Usages and Application of SXBJ-15 Automatic Large Stroke Steel Plate Edge Milling Machine:

1. Function and Usage of SXBJ-15 Automatic Large Stroke Steel Plate End Milling Machine:

1) Function of Automatic Large Stroke Steel Plate End Beveling Equipment:

a) As shown in the attached photos and below small picture, SXBJ-15 double heads sheet metal plate Edge Beveling Machine has effective long stroke of 15,000 mm, for making welding grooves on top and bottom edges of workpiece metal plates:

b) The top, straight and bottom edges beveled into X shape groove on a piece of long steel plate, produced from Wuxi JACK SXBJ-15 Automatic Large Stroke Steel Plate Edge Chamfering Machine: (Fig.1)

Fig1 Large Edge Milling Machine 81- 特殊- 微信图片_20211025091102

2) Usage of SXBJ-15 Double Heads Large Stroke Steel Plate Edge Milling Machine:

a) With two sets of 7.5kW milling head installed on its motorized moving carriages, this double heads Large Stroke Steel Plate Edge Milling Machine fulfils task of welding groove making on upper/ lower/ straight/ slant edges of workpiece steel plate, in the working mode of milling facer blade in high speed revolution:

b) The common types of welding grooves that can be made in XBJ and SXBJ series Steel Plate End Beveling Equipment: (Fig.2)

Fig2 Edge Milling Machine

c) High speed revolving facer blade is making bottom chamfer on steel plate in Wuxi JACK SXBJ-15 Automatic Large Stroke Steel Plate Edge Beveling Machine: (Fig.3)

Fig3 Large Edge Milling Machine 115 IMG_20220103_094009

2. Technical Characteristics of Large Stroke Steel Plate Edge Beveling Machine:

1) The mechanical working table and body of SXBJ models double heads Large Stroke Steel Plate End Beveling Equipment should guarantee its rigidity and precision uniform along the entire length of edge milling stroke;

2) This is the precondition for making sure long term successful running of the SXBJ-15 and other models of large stroke Edge Milling Machine;

3) Process Route on making mechanical bed of Edge Milling Machine: For this purpose, the mechanical body of Wuxi JACK XBJ and SXBJ series sheet metal plate End Milling Machine are made from high quality mild steel, with its size and thickness in fully sufficient specification, fabricated into subassemblies, and then went through advanced level heat treatment to have stress relieved, and precisely controlled for final assembly. Check below photo:

4) Mechanical working table of Wuxi JACK SXBJ-15 Large Stroke Steel Plate Edge Milling Machine: (Fig.4)

Fig4 Large Edge Milling Machine 124 IMG_20220112_111703

3. Application of SXBJ-15 Large Stroke Steel Plate Edge Chamfering Machine:

1) Applicable Applicating Sites of Large Stroke Steel Plate End Milling Machine:

a) The attached pictures show a set of Wuxi JACK SXBJ-15 Edge Milling Machine applied in a Shipyard facility;

b) The other working sites where Large Stroke Steel Plate End Milling Machine, including SXBJ-15 here, and SXBJ-125 model, and SXBJ-18 model, are often selected by customers, include Port Machinery plant, Bridge Construction, Power Plan, etc.;

c) A set of Wuxi JACK SXBJ-18 Large Stroke Steel Plate Edge Milling Machine is being operated at a Shipbuilding customer facility (Fig.5):

Fig5 Large Edge Milling Machine 4

2) Why Need Plate End Beveling Equipment in large scale working sites?

a) In the field of Large Machinery Production and Large Projects Construction, one of the indispensable steps at its beginning of process route, is to have welding and fabricating on large size (Length and width), thick thickness, and heavy weight metal plates, especially steel plates;

b) To get a eligible welding seam on these steel plates, especially with thickness thicker than 15mm, welding grooves of 0° ~90° angular scope, the majority close to 45°, should be made on edges of these steel plates, by means of XBJ single head and SXBJ series double heads Edge Milling Machine;

c) A piece of 100mm thick steel plate is being edge chamfered, in Wuxi JACK SXBJ-15 Large Stroke Steel Plate Edge Chamfering Machine: (Fig.6)

Fig6 Large Edge Milling Machine 6



B. Technical Introduction on SXBJ-15 Large Stroke Steel Plate End Milling Machine:

1. Foundation Making and Installation of Edge Milling Machine:

1) Wuxi JACK provides to customers foundation drawing before delivery, and customer can make foundation based on it;

2) The most important control point during installation of Edge Milling Machine, is for adjusting its mechanical bed levelness;

2. Adjust levelness of the End Milling Machine Mechanical Bed:

At the completion of Edge Milling Machine foundation making, the levelness adjustment on its working table is carried out based on the below standards of:

1) Levelness of the entire worktable length of the Edge Milling Machine, should be within the tolerance of 0.8 mm/m;

2) Parallelism between Edge Chamfering Machine worktable and pressing beam, should be controlled within the tolerance of 0.6 mm/m;

3) Linearity along the whole length of End Milling Machine worktable, as in the case of this SXBJ-15 large stroke Edge Milling Machine, which is 16m, should be controlled within the tolerance of 0.5 mm/ 15m;

3. Only after the above mentioned adjustments completed during installation and adjustment on the Steel Plate Edge Beveling Machine, can the bolts for securing connection between worktable and pressing beam being tightened;

4. Following that, make the second time cement pouring for the plate End Beveling Equipment installation;

5. After curing time of the second time cement pouring, tighten mechanical body and loading racks of the Steel Plate Edge Milling Machine, by means of anchor bolts.



C. Technical Parameters of SXBJ-15 Double Heads Large Stroke Steel Plate Edge Milling Machine:

Below are technical parameters of this SXBJ-15 Double Heads Large Stroke Steel Plate Edge Chamfering Machine:

Model

Technical Parameter

SXBJ-15 Double Heads

Large Stroke Steel Plate End Milling Machine

Steel Plate Edge Milling Max. Length Stroke

15,000 mm

Steel Plate Edge Milling Width Range

600 ~ 3000 mm

Steel Plate Edge Milling Thickness Range

6∼ 100 mm (Based on customer demand)

Quantity of Hydraulic Drive Pressing Jacks

25 Pieces

Edge Milling Head Quantity

2 Sets

Edge Milling Angle Range of Top Milling Head

0° to +80°

Edge Milling Angle Range of Bottom Milling Head

-45° to 0°

Power and rpm of Edge Milling Head

7.5 kW, 1440 rpm (Higher Power available)

Spindle rpm of Edge Milling Head

75 ~ 420 r/min.,   6 grades by handwheel

Hydraulic Power Motor

5.5 kW

Taper Hole of Milling Spindle End

ISO 50 (7:24)

Milling Head Spindle Stroke

100 mm

Edge Milling Working Speed

150∼1000 mm/min. Stepless controlled with

A.C. inverter

Idle High Speed of Milling Head and Moving Carriages

Fixed 4000 mm/min.

Applicable Diameter of Facer Blade

D=Ø125 ~ Ø320mm

(Ø200mm for making delivery)

Quantity of Hydraulic Jack Screw

4 sets,   intermittently installed

Edge Milling Machine Worktable Width

550 mm

Worktable Height

1050 mm




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WUXI JACK TECHNOLOGY CO., LTD
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