Automated Fit Up Full PHJ15 SAW I Beam Welding Machine

Production Site of Wuxi JACK Integral Function H Beam Welding Machine:

1) The attached 1^st photo was taken at assembly shop of Wuxi JACK, where two electric technicians were making wiring connection on four sets of PHJ15 model 3 in 1 H Beam Welding Machine; 

2) The attached 2^nd photo was taken at the same working site, when two fitters were installing the main driving motor of the PHJ series 3 in 1 I Beam Assembly Weld Straighten Integral Machine into its main body;

3) Yes, in this product section of PHJ15 Vertical H Beam Welder, we will focus on its electric and drive system.

1. What are the Roles of Electric and Drive Systems in PHJ Series Automatic H Beam Welding Machine:

1) Role:  Electric and Driving systems are like the “Hero behind scenes” in a set of PHJ (And ZHJ) models Pull Through I Beam Welder. It is not noticeable in the whole set of the Automatic H Beam Welding Machine, but plays the functions of “Brian”/ “Nervous System” and “Physical Energy System” for this Vertical H Beam Welder;

2) Tasks:  To be specific, electric system gives command on all the movement and control logic of the H Beam Fabrication Machine; Driving system gives power on all these movements and control logics.

2. The Electric System in PHJ Models 3 in 1 H Beam Fabrication Machine:

1) Main Units in Electric System of 3 in 1 H Beam Welding Machine:

In physical, electric system of the 3 in 1 I Beam Assembly Weld Straighten Integral Machine has four main parts of:

a) Control cabinet, as shown in the attached 3^rd photo. All the main control elements of the Pull Through I Beam Welder: PLC (Programmable logic controller)/ A.C. Inverter/ Air breaker/ Relay/ Fuse… are all in tidy arrangement on a distribution board inside the control cabinet;

b) Junction box: For composing complicated equipment of PHJ series SAW 3 in 1 H Beam Welding Machine, it is necessary to make several branches across its entire control circuit, where junction boxes manage these branch lines;

c) Operating panel: As shown in the attached 1^st photo, every control function inside this PHJ Vertical H Beam Welder has its representative of button/ switch located here. For detail, please check the product functions of ZHJ8020 SAW 3 in 1 H Beam Fabrication Machine;

d) Terminals and Cable Routing in 3 in 1 H Beam Welding Machine:

i. As shown in the attached 4^th photo. These are trivial but very important elements in the 3 in 1 H Beam Fabrication Machine, same as nerve node for a human being;

ii. There is wire number on each of the terminal and its matching wire, so as not to have wrong connection in the electric circuit of the 3 in 1 H Beam Welding Machine; 

iii. The cable routing inside the entire set of PHJ Pull Through I Beam Welder is made with cable bridges/ drag chain/ snake skin tube, making protection on these cables and taking consideration on its good appearance as well;

2) Besides, there is a vital important part in PHJ series Automatic H Beam Welding Machine: The program embedded inside PLC, which is compiled with appropriate background T chart programming software.

3. The Driving System in PHJ Fit Up Full 3 in 1 H Beam Fabrication Machine:

1) One Time Pass Through: Driving system powers transmission rollers cross the mechanical main body of the PHJ series SAW 3 in 1 H Beam Welding Machine, making raw materials (Flanges and web) travelling through the Pull Through I Beam Welder, and being fabricated into finished welding H Beam in the process simultaneously;

2) The Driving system inside this Vertical H Beam Welder can be Classified into Three Units of:

a)  Main driving motor: It is installed at left lateral side of Pull Through I Beam Welder mechanical main body, as is shown in the attached 2^nd photo. It is a set of 5.5kW Y series cycloidal motor and reducer;

b) Input and Out Conveyor Motor: There are 2 sets of 1.1kW A.C. motor in one set of PHJ series I Beam Assembly Weld Straighten Integral Machine. Of which, one set is assembled at input conveyor, and the other at output conveyor. These two sets of motors drive the driving segment of the input and output conveyors, which in turn drive the remaining two follower segments of the input and output conveyors in the 3 in 1 H Beam Welding Machine;

c) In phase Connection between Assembling and Straightening: As shown in the attached 5^th and 6^th photos, which were taken before and after putting on yellow color cover. Such in phase connection mechanism inside the 3 in 1 H Beam Fabrication Machine includes chains and sprockets.

4. Technical Parameters of 3 in 1 H Beam Fabrication Machine:

Below are technical specifications of this PHJ15 model 3 in 1 I Beam Assembly Weld Straighten Integral Machine (H Beam Fabrication Machine):