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1 Banner CNC Drilling and Cutting Machine 15 New IMG_4761

Wuxi JACK CNC Drilling and Cutting Machine, One Machine Budget with Two Machines Function for Customer!

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1. Why Recommend CNC Cutting and Drilling Machine?

1. Why Recommend CNC Cutting and Drilling Machine?

2. Photo View on Wuxi JACK CNC Drilling and Cutting Machine

3. Business Case of Wuxi JACK Large CNC Plate Cutting and Drilling Machine

4. Working Video of Wuxi JACK CNC Drilling and Cutting Machine

5. Technical Specification of CNC Cutting and Drilling Machine

6. Technical View on CNC Drilling and Cutting Machine

7. Application of CNC Drilling and Cutting Machine

8. Q and A On CNC Drilling and Cutting Machine

Why We Recommend CNC Cutting and Drilling Machine?

 

1. Working Nature: CNC-CD series CNC Cutting and Drilling Machine integrates CNC Plate Cutting Machine and CNC Plate Drilling Machine into one equipment, but not so simple as just “One plus one equals to two”:

2. Working Style and Output of CNC Drilling and Cutting Machine:

1) Operating Way: Instead, with the combination of CNC Plate Cutting Machine and CNC Plate Drilling Machine, the two main functions are interlinked and controlled with each other, and the CNC Cutting and Drilling Machine produces complicated workpieces with high precision:
2) Output: The profile cut sheet metal, with number of holes cut in it. The position of these holes can be controlled precisely;

3) The finished workpiece sheet metal produced from Wuxi JACK Plasma CNC Drilling and Cutting Machine: (Fig.1)

Fig1 CNC Drilling and Cutting Machine 19

 

3. Value of the CNC Drilling and Cutting Machine for Customer:

1) In this respect, customers spend budget on purchasing one set of equipment, and get capability of two different disparate equipment, with the function more advanced than original two summing;

2) Running moment of Wuxi JACK CNC Cutting and Drilling Machine: (Fig.2)

Fig2 CNC Drilling and Cutting Machine 1

4. How to Put CNC Cutting and Drilling Machine into Use?

1) Three Options: In daily operation, customers can use this equipment either as a set of CNC Drilling and Cutting Machine;
2) Or as a single set of CNC Plasma Cutting Machine;
3) Or a single set of CNC Plate Drilling Machine, whatever;

4) Working as set of CNC Plasma Cutting Machine: (Fig.3)

Fig3 CNC Cutting and Drilling Machine 20

5) Classification: CNC Drilling and Cutting Machine belongs to the product branch of “Complex of CNC Plate Cutting Machine”, under the general equipment family of “CNC Strip Plate Cutting Machine”;
6) Summary Slides: For quick and overall review on product family of Plasma and Flame CNC Plate Cutting Machine, including CNC Drilling and Cutting Machine here, please visit summary slides web page of “Overview on Wuxi JACK CNC Plate Cutting Machine”.      

Across Field View on Wuxi JACK CNC-CD Models CNC Drilling and Cutting Machine

Brief Introduction on One Business Case of Wuxi JACK Large CNC Plate Cutting and Drilling Machine

A. CNC-CD4030 Drilling and Cutting Machine Complex:

1. Configuration of CNC-CD4030 large size CNC Drilling and Cutting Machine:
 

This is a large scale CNC Plate Cutting Machine complex, developed by Wuxi JACK, for a Russian customer. which is composed of:
1) 1 set of CNC Plasma Cutting Machine and 1 set of Flame CNC Plate Cutting Machine, model CNC-CG4000;
2) The CNC Plasma Cutting Machine has interlinked drilling function integrated on it: A set of CNC-CD4030 CNC Drilling and Cutting Machine;
 

2. Working Parts Size of CNC-CD4030 CNC Cutting and Drilling Machine:

As can be seen from below design sketch, the max. workpiece that can be processed from this group of CNC-CD4030 CNC Cutting and Drilling Machine is:
1) 24m length, the corresponding cutting rails is 29m length;
2) 3.8m width, the corresponding operating zone should be at least 9m span;
3) 100mm thickness with Oxygen fuel cutting, this is for flame CNC Plate Cutting Machine capacity;
4) 30mm thickness for plasma cutting and hole drilling: As to CNC Plasma Cutting Machine capacity, it depends on model and output current of equipped Plasma Power Supply;
 

3. Design on the Wuxi JACK CNC-CD4030 CNC Drilling and Cutting Machine:
 

1) Vertical View on Design Sketch of Flame CNC Plate Cutting Machine and CNC Plasma Cutting Machine complex: (Fig.1)

1 CNC Drilling and Cutting Machine 13

2) Concept Design on Front View of CNC Drilling and Cutting Machine Main Body: (Fig.2)

2 CNC Cutting and Drilling Machine 14

3) Cutting Table of the 2 sets of Flame and Plasma CNC Plate Cutting Machine: (Fig.3)

3 CNC Plasma Cutting Machine 15

B. Summary on Business Application of the CNC Drilling and Cutting Machine:

1) From the above introduction, we can see that the CNC-CD4030 here is a truly large CNC Drilling and Cutting Machine;
2) On the other extreme, in practical application market, some customers also select small to medium level equipment, such as CNC-CD3009/ CD2506 CNC Cutting and Drilling Machine.

Working Video of Wuxi JACK CNC Drilling and Cutting Machine

Validating on Drilling Tip in Wuxi JACK CNC Drilling and Cutting Machine

Try on Drilling Tip of Wuxi JACK CNC Cutting and Drilling Machine

Wuxi JACK CNC-CG4000 CNC Plasma Cutting Machine working at Customer Site

Technical Specification of Wuxi JACK CNC Cutting and Drilling Machine

The specific parameters depend on customer demand. Below is specification table of general guide:

Main Configuration of Wuxi JACK CNC-CD Series CNC Drilling and Cutting Machine:

No. ITEM VALUE NOTE
1  Rail Span 2,500 mm ~ 5,000 mm  
2  Rail Length 6,000 mm ~ 30,000 mm  
3  Longitudinal Drive Double drive 2 sets of servo driving motor and servers
4  CNC System F2500 FANGLING of China
5  Valid Cutting Width 1500 mm ~ 4,000 mm  
6  Valid Cutting Length 3000 mm ~ 24,000 mm  
7  CNC Plasma Torch Quantity 1 Set Chinese HUAYUAN LGK-300HD, for 30mm thickness;
Or designated by customer
8  Flame and Plasma Cutting Speed 50 ~ 3000 mm/min. On the basis of cutting technology
9  Idle speed of Bridge Gantry 9000 mm/min.  
10  Cutting Surface Roughness Ra12.5—25 For CNC Plate Cutting Machine
11  Cutting Precision ±0.5mm/1000mm Flame and plasma cutting
12  Move Drive Precision gear rack  
13  Oxygen Pressure 0.8 ~ 1.0 MPa For Flame CNC Plate Cutting Machine
14  Drilling Hole Diameter 10-30 mm  
15  Drilling Plate Thickness Max. 30 mm  
16  Drilling Tip Driving Motor 5.0 kW  
17  Drilling Tip Rotate Speed 40 ~ 750 rpm.  
18  Drilling Spindle Axial Downward Move Drive Motor 1.5 kW  
19  Drilling Hydraulic Pressure 4.0 MPa  
20  Drilling Cooling Unit Spray water cooling Equipped with water tank
21  Dust Collecting Unit Motor 1 set, 7.5kW For CNC Plasma Cutting Machine
22  Dust Collecting Blowing Flowrate 6500m3/h  

23		  Power Supply of the
CNC Drilling and Cutting Machine		 3P AC380V, 50Hz, 15kW Mainframe
3P AC380V, 50Hz, 21.5kW Plasma

Technical View on Wuxi JACK CNC Drilling and Cutting Machine

1. Mechanical Main Body of the CNC Cutting and Drilling Machine:

1) General Structure: As shown in the above 3 photos, transverse beam of the CNC Drilling and Cutting Machine is of welding box structure, with its entirely stress relieved;
2) Transverse guiding rail for mounting carriage movement on it, is precise ball bearing linear guideway made in Taiwan, with the best guiding precision, light deadweight and little inertia, suitable for rapid cutting of steel plate, during flame or plasma cutting in the CNC Plate Cutting Machine;
3) Even during quick conversion between acceleration and deceleration, gantry moving precision of the CNC Plasma Cutting Machine can still be fully guaranteed;
4) Transverse movement rack is secured onto the horizontal beam by means of bolt, easy for replacement and adjustment on the CNC Drilling and Cutting Machine.

2. Mounting Carriage and Torch Lifter of the CNC Drilling and Cutting Machine:

1) Enforcement Units: Indicated in the above 3 photos, the 1 set of transverse moving carriage is fit with 1 set of plasma cutting torch and 1 set of drilling head respectively;
2) Driving Way: During running of the CNC Cutting and Drilling Machine, transverse movement of the cutting and drilling torches along X and Y axis is servo drive: Servo server and servo motor;
3) Guide Unit: This movement is guided with highly precise ball bearing linear guideway, ensuring stable cutting and drilling without any impact, and guarantees reliable superior cutting and drilling quality, in the CNC Drilling and Cutting Machine;

4) The ball bearing linear guideway for movement of cutting torch and drilling mechanism, assembled onto the CNC Drilling and Cutting Machine, please see below picture: (Fig.1)

Fig1 CNC Plate Cutting Machine

5) Vertical view on cutting tip and drilling tip assembled onto the same mounting carriage, in Wuxi JACK CNC Cutting and Drilling Machine: (Fig.2)

Fig2 CNC Cutting and Drilling Machine 18

3. Drilling Head and Tip of the CNC Cutting and Drilling Machine:

1) Mounting Way: Demonstrated in the above 4 photos, the cutting lifter and drilling unit use the same mounting carriage;

2) Workpiece Secure in the CNC Drilling and Cutting Machine:

a) When the CNC Cutting and Drilling Machine performs drilling holes in the workpiece plate, the workpiece plate is clamped firmly by means of hydraulic oil cylinder drive clamping feet, protecting the drilling tip from being damaged;

b) The circle of yellow color hydraulic drive clamps, installed on the periphery of cutting table, in Wuxi JACK CNC Drilling and Cutting Machine: (Fig.1)

Fig1 CNC Drilling and Cutting Machine 15 New IMG_4761
3) The movement of drilling head is detected and controlled by CNC control system of the CNC Cutting and Drilling Machine;
4) The drilling spindle is NT50, which can be fit onto the drilling head and disassembled easily.

4. Plasma Cutting System in the CNC Cutting and Drilling Machine:

1) The CNC Plate Cutting Machine is equipped with one set of Chinese HUAYUAN made LGK-300HD plasma cutting system;
2) The auxiliary function units include: One set of arc voltage high control system, together with one set of cooling system and cooling tank.

3) Main Features of the Plasma Power Supply in CNC Plasma Cutting Machine:

a) Variable Cost Monitor: The plasma power supply has plasma cutting torch consumables life monitoring function, which helps customers managing running variable cost of the CNC Plate Cutting Machine;
b) Plasma Power Supply Protection: The plasma power supply has cutting gas pressure and coolant liquid flow displaying, detecting, warning and controlling function, on its control console;
c) Flexible Management: The gas pre-flow, post flow and current up slow time can be set up separately, this gives flexible operation on the CNC Plasma Cutting Machine;
d) With Automatic Protection on overheating and under voltage when contingency happens in the CNC Plasma Cutting Machine;
e) Easy Maintenance on the CNC Drilling and Cutting Machine: Fault code displaying function, Intelligent fan is used to reduce the dust;
f) Wide Variety of Workpiece Material: The plasma power supply helps the CNC Plate Cutting Machine being suitable for manual and or automatic cutting, on sheet metal made of carbon steel, alloy steel and nonferrous steel, etc.

5. Dust Collecting System of the CNC Drilling and Cutting Machine:

1) Purpose: During work period of the CNC Plasma Cutting Machine, plasma cutting generates large amount of dust, which is harmful on personnel health and clean environment;
2) The dust collecting system is for purifying the air, cleaning in the working site of the CNC Cutting and Drilling Machine.

Application of CNC Drilling and Cutting Machine

1. Applicable Realm: As a kind of niche product, CNC Cutting and Drilling Machine is mainly applied in Steel Structure industry, Bridge Construction Industry, Iron Tower Building, etc.;
2. Subsequent Steps: The hole drilled and cut sheet metal, in varied size and form, which are delivered from CNC Cutting and Drilling Machine, can be used in the next step of construction, following the process route of fabrication, assembly, and end polishing, etc.;

3. The Related Equipment with CNC Cutting and Drilling Machine:

Correspondingly, with introduction of CNC Drilling and Cutting Machine onto construction sites, which means when customers select this product, the often arranged collaborative equipment with it include:
1) HB Series H Beam Production Line: For producing heavy duty welding H Beam, or I Beam, or T Beam;
2) PHJ and ZHJ Series 3 in 1 H Beam Assembly Welding Straightening Integral Function Fabrication Machine: For producing light and medium duty welding H Beam, or I Beam, or T Beam;
3) BOX Series BOX Beam Production Line: For producing welding BOX Beam, ranging from 300mm x 300mm to 1500mm x 1500mm cross section dimension, single piece weight up to 20 Ton;
4) DX Series Welding Structure Member Beam End Face Milling Machine: For carrying out end face milling and polishing, on various kinds and dimensions of structure member, the majority include H Beam, BOX Beam, Pipe, Tube, from 500mm height up to 6,000mm height.
 

These collaborative equipped with CNC Drilling and Cutting Machine are hown in below photos:

Q and A On Wuxi JACK CNC Drilling and Cutting Machine

Below are list of FAQ Frequently Asked Questions and its Answers on CNC-CD series CNC Cutting and Drilling Machine, that may be of interest for customers:

  • Q What is the service scope of your company (Products, its application and business mode)?

    A Design, Manufacture and Sell (Including After Sale Service) on below Machine and Equipment:
    Metal Plate/Pipe/Beam Weld/Cut/Machining equipment;

        H Beam Assembly Welding Straightening Integral Machine;
        Plate Butt Joining Machine;
        Beam End Face Milling Machine;
        H Beam Production Line (Including Assembly Machine, Gantry type Submerged Arc Welding Machine, Straightening Machine, Steel Conveyor);
        CNC Pipe Intersection Cutting Machine;
        CNC/Strip Plate Flame/Plasma Cutting Machine;
        BOX Beam Production Line (Including Assembly Machine), Electro Slag Welding Machine, Submerged Arc Welding Machine, Beam End Face Milling Machine);
        T Beam Production Line (Including Assembly Machine, Submerged Arc Welding Machine/ CO2 Welding Machine);
        Welding Turning Roll;
        Welding Manipulator;
        Welding Positioner;
        Various Specialized Welding Machine

    These equipment are widely used in industry of steel structure, ship building, bridge building, pressure vessel, petrochemical, etc.

  • Q What are Utility Request on Working Environment of CNC Cutting and Drilling Machine?

    A
    1. CNC Cutting and Drilling Machine :3P AC380V+10%/-5%, normal fluctuation+1% during working, capacity 15kVA;
    2. Plasma: 3P AC380V+10%/-5%, normal fluctuation+1% during working, capacity 21.5kW;
    3. Gas Source Parameter in the CNC Drilling and Cutting Machine:
    1. Flame: Oxygen pure degree 99.6%, pressure 1Mpa, flow rate 900 liter/minute; fuel gas pressure 0. 1Mpa, flow rate 32 liter/minute;
    2. Plasma: oxygen pure degree 99.6%, pressure 0.8Mpa, flow rate 72 liter/minute;
    3. Air: Clean, dry, oil free per, pressure 0.8Mpa, flow rate 189 liter/minute;
    4. N2: Pure degree 99.99%, pressure 0.8Mpa, flow rate 195 liter/minute;
    5. Good grounding, grounding resistance less than 3 Ω, check one time once year.
     

  • Q What are Advantages of CNC Drilling and Cutting Machine?

    A
    1. CNC Cutting and Drilling Machine, integrates function of CNC Drilling Machine and CNC Plate Cutting Machine;
    2. So, this machine has advantages of high precision and productivity; Cost effectiveness; User friendly operation.

  • Q What are Safety Precautions for Running of the CNC Cutting and Drilling Machine?

    A At installation site of the CNC Cutting and Drilling Machine:
    1. Grounding array of control cabinet should be joint with ground reliably;
    2. Do not make cable (especially for ignition) subject to sharp edge, excessive pressure, heavy loading or pinch;
    3. Check high voltage igniting cable frequently in case high voltage discharge happened in the CNC Drilling and Cutting Machine.

  • Q What is operating sequence in CNC Drilling and Cutting Machine?

    A
    1. The machine first drills holes on workpiece sheet metal plates;
    2. Then cuts out profile on workpiece plates, taking position of cut holes as reference.

TCNC Flame Cutting Machine
01

CNC Plasma Flame Cutting Machine
02

CNC Cutting Machine
03

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